HIL Box Assembly & Test Technician

dorle-controls-llc; Columbus (IN); On-site; USD 60,000 - 100,000; Full time

Job summary

dorle-controls-llc in Columbus, Indiana, is seeking a skilled HIL Box Assembly & Test Technician with hands-on experience in electrical and mechanical assembly, wiring, and basic electrical testing. The role involves building HIL boxes, installing I/O and relay cards, and conducting various tests to ensure quality.

Responsibilities include troubleshooting assembly issues, documenting test results, and adhering to schematics, BOMs, and quality procedures.

Qualifications

• Diploma/ITI/Assoc Degree in Electrical, Electronics, Mechatronics, or related field required.
• Experience with electrical panel assembly, automation equipment, control systems, test equipment, or HIL systems preferred.

Responsibilities

• Assemble HIL boxes, enclosures, and subassemblies.
• Install I/O cards, relay boards, load modules, connectors, and terminal blocks.
• Perform cable harness assembly, wiring, crimping, connector termination, and soldering.
• Conduct continuity, resistance, insulation, and cold testing using multimeters and test equipment.
• Troubleshoot wiring and assembly defects and maintain test documentation.
• Follow schematics, wiring diagrams, BOMs, and quality procedures.

Skills

Wire crimping

Soldering

Electrical wiring

Testing & troubleshooting

Reading schematics/BOMs

Education

Diploma / ITI / Associate Degree in Electrical/Electronics/Mechatronics

Tools

dSPACE

NI (National Instruments)

ETAS

Job description

Job Summary:
We are seeking a skilled HIL Box Assembly & Test Technician with experience in electrical and mechanical assembly, wiring, cable harnessing, and basic electrical testing. The role involves assembling HIL systems, installing I/O and relay cards, performing wiring and cable routing, conducting continuity and cold testing, troubleshooting assembly issues, and ensuring compliance with engineering drawings and quality standards.

Key Responsibilities

• Assemble HIL boxes, enclosures, and subassemblies.
• Install I/O cards, relay boards, load modules, connectors, and terminal blocks.
• Perform cable harness assembly, wiring, crimping, connector termination, and soldering.
• Conduct continuity, resistance, insulation, and cold testing using multimeters and test equipment.
• Troubleshoot wiring and assembly defects and maintain test documentation.
• Follow schematics, wiring diagrams, BOMs, and quality procedures.

Required Skills

• Wire crimping, connector termination, ferrule and lug installation.
• Soldering, de-soldering, and cable harness assembly.
• Electrical wiring, cable routing, and mechanical assembly.
• Continuity testing, cold testing, and troubleshooting.
• Ability to read electrical schematics, wiring diagrams, assembly drawings, and BOMs.

Preferred Qualifications

• Diploma / ITI / Associate Degree in Electrical, Electronics, Mechatronics, or a related field.
• 2-4 years of experience in electrical panel assembly, automation equipment, control systems, test equipment, or HIL systems.
• Experience with automotive testing platforms such as dSPACE, NI, ETAS, or similar HIL environments.
• Familiarity with ESD practices, electrical safety standards, and quality workmanship requirements.
• Strong attention to detail, problem-solving skills, and ability to work independently with minimal supervision.