Helmet Shell Prep Tech

Holley Performance; New Braunfels (TX); On-site; USD 35,000 - 52,000; Full time

Job summary

Holley Performance in New Braunfels, TX is seeking a Helmet Shell Prep Tech to join our production team. You will handle surface preparation of composite helmet shells, including sanding, filler application, and priming, with potential painting duties based on experience.

Responsibilities include inspecting surfaces, applying body filler, curing and masking, and mentoring junior team members to uphold quality and safety standards in a fast-paced environment.

Qualifications

• Experience in automotive or industrial painting.
• Experience with sanding, filler application and priming.
• Ability to work in a fast-paced production setting.

Responsibilities

• Surface preparation of composite helmet shells with sanding and prep.
• Apply body filler, shape and feather to blend with materials.
• Perform priming inspections and masking as needed.
• Assist painting duties including base coat and clear coat tasks when required.
• Ensure quality, safety, and PPE compliance while maintaining workflow.

Skills

Automotive painting

Industrial painting

Body prep

Sanding

Filler application

Priming

Attention to detail

Fast-paced environment

Tools

Spray gun (HVLP)

Job description

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Helmet Shell Prep Tech

Full Time New Braunfels, TX, US

2 days ago Requisition ID: 1818

Position Summary

This role is primarily responsible for surface preparation of composite helmet shells, including sanding, body filler application, and priming. The majority of the work involves detailed prep to ensure high-quality finishes. Based on experience, this role may also perform painting duties including base coat and clear coat application.

Key Responsibilities:

Surface Preparation

• Sand composite helmet shells using hand and power tools to remove imperfections
• Progress through multiple grit levels to achieve smooth, paint-ready surfaces
• Inspect surfaces for defects such as pinholes, scratches, or low spots
• Clean and prepare surfaces for filler and primer application

Body Filler (Bondo) Application

• Mix and apply body filler to correct surface imperfections
• Shape and feather filler to blend with surrounding materials
• Re-sand and refine surfaces for a smooth, uniform finish
• Ensure proper mixing ratios and curing times

Priming

• Inspect for defects such as runs, sags, or contamination
• Perform sanding between coats to ensure surface quality
• Manage cure times and masking processes

Painting (Based on Experience)

• Apply base coat and clear coat finishes using spray equipment
• Perform color matching and finishing techniques
• Inspect final product for quality (gloss, texture, consistency)
• Perform touch-ups, wet sanding, and polishing as needed
• Provide guidance and oversight to sanding and prep team
• Ensure quality standards and workflow efficiency
• Promote safe work practices and proper PPE use

Qualifications

Required

• 1–2+ years of experience in:
  • Automotive painting
  • Industrial painting
  • Body work / surface prep
• Experience with sanding, filler application, and priming
• Strong attention to detail and quality
• Ability to work in a fast-paced production environment

Preferred

• Spray gun experience (HVLP or similar)
• Experience with composites (fiberglass, carbon fiber)
• Prior team lead or mentoring experience
• Reliable and consistent attendance
• Team-oriented with leadership mindset
• Ability to work overtime and occasional Saturdays as needed
• Takes pride in craftsmanship and finished product quality

Physical Requirements

• Standing for extended periods
• Repetitive hand and arm movements
• Lifting up to 40 lbs
• Exposure to dust, fumes, and paint environments (PPE required)