Hands-On Foundry Process Engineer: Solve Real Casting Challenges

Wisconsin Aluminum Foundry Co Inc; Manitowoc (WI); On-site; USD 85,000 - 115,000; Full time

Job summary

Wisconsin Aluminum Foundry Co Inc in Manitowoc, WI seeks a Foundry Process Engineer to develop robust casting processes from concept to production. You will troubleshoot scrap and customer complaints, work with production leaders and operators, and use MAGMASOFT, DOE, metallurgy principles and process analysis to improve results.

Your process becomes the casting, and you will own projects from startup through production, collaborating with Engineering to review simulations and optimize the

Qualifications

• Bachelor's degree in Engineering or related field.
• Experience in an aluminum foundry, casting, or manufacturing environment.
• Understand metallurgy, gating systems, casting design, and process development.
• Comfortable troubleshooting problems using data, technical analysis, and sound judgment.
• Able to communicate well with engineers and people on the production floor.
• Experience with MAGMASOFT and SolidWorks is highly desirable.

Responsibilities

• Develop new casting processes and bring new projects from concept into production.
• Solve problems at the source by investigating scrap, defects, and customer complaints.
• Work directly with production supervisors and managers during new job launches and troublesome jobs.
• Use MAGMASOFT simulation to troubleshoot and improve casting performance.
• Apply Design of Experiments (DOE) and structured problem-solving methods.
• Evaluate metallurgy, gating systems, casting design, and process parameters.
• Design, program, and troubleshoot pressure testing, qualification, and machining fixtures.

Skills

Problem solving

Data analysis

Communication

Cross-functional collaboration

Metallurgy knowledge

Education

Bachelor's degree in Engineering

Tools

MAGMASOFT

SolidWorks

DOE

Job description

Wisconsin Aluminum Foundry Co Inc in Manitowoc, WI seeks a Foundry Process Engineer to develop robust casting processes from concept to production. You will troubleshoot scrap and customer complaints, work with production leaders and operators, and use MAGMASOFT, DOE, metallurgy principles and process analysis to improve results.

Your process becomes the casting, and you will own projects from startup through production, collaborating with Engineering to review simulations and optimize the