Fuel System Engineering Lead

Stellantis NV; Auburn Hills (MI); On-site; USD 140,000 - 190,000; Full time

Job summary

Stellantis in Auburn Hills, MI is seeking an Engineering Lead for the Fuel Fill Tube & Venting commodity to define and update specifications, coordinate design reviews with release engineers, and establish a validation plan for new programs.

This role requires deep fuel-system knowledge, DFMEA/DVP&R experience, and strong leadership to translate test data and field feedback into concrete engineering actions while mentoring DREs and cross-functional teams.

Qualifications

• Bachelor's in Mechanical Engineering, Mechatronics or related degree field.
• 8 or more years of automotive engineering experience, including a minimum of 5 years dedicated to fuel system design, development, and validation.
• Proven structural and functional understanding of end-to-end fuel systems, with a demonstrated track record of how individual components (tanks, pumps, tubes/lines, seals, and valves) interact, interface, and integrate to achieve optimal system performance, packaging, and reliability.
• Demonstrated ability to break down highly complex engineering concepts and system anomalies into foundational, easy-to-understand building blocks to teach, train, and develop DRE's
• Direct, hands-on experience authoring and executing DFMEA and DVP&R; including review of virtual and physical test setup & results
• Deep knowledge of fluid mechanics, permeation barriers, materials (plastics and metals), and manufacturing processes
• Strong analytical mindset with the ability to translate "hands-on" testing, vehicle data, and teardown feedback into actionable engineering deliverables and tasks
• Self-starter with excellent communication and organizational skills; proven ability to serve as a cohesive team player who can seamlessly lead initiatives or support peers in a fast-paced environment
• Design for Six Sigma (DFSS) and/or Reactive Problem Solving Green Belt certifications.

Responsibilities

• Define and update specifications for the Fuel Fill Tube & Venting commodity.
• Coordinate and lead design reviews with release engineers to ensure best practices, safety, and quality.
• Maintain core DVPR and establish a validation plan for new program development.
• Lead root cause and corrective action development for field warranty returns.
• Initiate lessons learned and institutionalize these into core documents.

Skills

DFMEA

DVP&R

DFSS certification

Leadership

Education

Bachelor's in Mechanical Engineering

Mechatronics or related degree

Job description

The Engineering Lead for Fuel Fill Tube & Venting commodity will be responsible for defining and updating specifications, coordinating and leading design reviews with release engineers to ensure designs meet best practices and adhere to safety and quality requirements, maintain core DVPR and establishing a validation plan for new program development, lead root cause and corrective action development for field warranty returns, and will initiate lessons learned and institutionalize these into core documents.

Basic Qualifications

• Bachelors in Mechanical Engineering, Mechatronics or related degree field
• 8 or more years of automotive engineering experience, including a minimum of 5 years dedicated to fuel system design, development, and validation
• Proven structural and functional understanding of end-to-end fuel systems, with a demonstrated track record of how individual components (tanks, pumps, tubes/lines, seals, and valves) interact, interface, and integrate to achieve optimal system performance, packaging, and reliability
• Demonstrated ability to break down highly complex engineering concepts and system anomalies into foundational, easy-to-understand building blocks to teach, train, and develop DRE's
• Direct, hands-on experience authoring and executing Design Failure Mode & Effects Analysis (DFMEA) and Design Verification Plans & Reports (DVP&R); including review of virtual and physical test setup & results
• Deep knowledge of fluid mechanics, permeation barriers, materials (plastics and metals), and manufacturing processes
• Strong analytical mindset with the ability to translate "hands-on" testing, vehicle data, and teardown feedback into actionable engineering deliverables and tasks
• Self-starter with excellent communication and organizational skills; proven ability to serve as a cohesive team player who can seamlessly lead initiatives or support peers in a fast-paced environment
• Design for Six Sigma (DFSS) and/or Reactive Problem Solving Green Belt certifications.

Preferred Qualifications

• Masters degree in Mechanical, Automotive, or Aerospace Engineering
• Black Belt certification in DFSS and Shainin/Reactive Problem Solving methodologies
• Deep work history managing Fill Tube, Venting, and Cap/Capless commodities from early concept phase through post-launch, including a track record of successfully launching multiple production programs
• Familiarity with ISO 13331, Refueling test procedures and global evaporative emissions standards.

The Engineering Lead for Fuel Fill Tube & Venting commodity will be responsible for defining and updating specifications, coordinating and leading design reviews with release engineers to ensure designs meet best practices and adhere to safety and quality requirements, maintain core DVPR and establishing a validation plan for new program development, lead root cause and corrective action development for field warranty returns, and will initiate lessons learned and institutionalize these into core documents.

At Stellantis, we assess candidates based on qualifications, merit, and business needs. We welcome applications from all people without regard to sex, age, ethnicity, nationality, religion, sexual orientation, disability, or any characteristic protected by law. We believe that diverse teams reflect our identity as a global company, enabling us to better address the evolving needs of our customers and care for our future.