Fuel System Engineering Lead

Stellantis; Auburn Hills (MI); On-site; USD 140,000 - 210,000; Full time

Benefits offered by this job

Company Vehicle Lease Program

Health & Well-being Coverage

Tuition reimbursement

Paid time off

Job summary

Stellantis NV is seeking an Engineering Lead for the Fuel Fill Tube & Venting commodity. You will define specifications, drive design reviews with release engineers, and ensure safety and quality compliance across the program.

You will maintain DVPR, establish validation plans for new programs, and lead root-cause analysis for field warranty issues. The role requires deep understanding of fuel systems, materials, and manufacturing, with a hands-on leadership style to mentor DREs and drive

Qualifications

• Bachelors in Mechanical Engineering, Mechatronics or related degree field.
• 8+ years automotive engineering experience, 5+ years in fuel system design, development and validation.
• Deep understanding of end-to-end fuel systems and component interactions.
• Ability to simplify complex concepts for training DREs.
• Experience with DFMEA and DVP&R including test setup review.
• Knowledge of fluid mechanics, materials, and manufacturing processes.
• Strong communication and organizational skills; able to lead teams.
• DFSS and/or Green Belt certifications.

Responsibilities

• Define and update specifications for Fuel Fill Tube & Venting commodity.
• Coordinate and lead design reviews with release engineers for safety and quality compliance.
• Maintain core DVPR and establish validation plan for new programs.
• Lead root cause analysis and corrective actions for field warranty returns.
• Initiate lessons learned and institutionalize into core documents.

Skills

Fuel system design

DFMEA/DVP&R

Root cause analysis

Cross-functional leadership

DFSS

Shainin methods

Fluid mechanics

Materials knowledge

Education

Bachelors in Mechanical Engineering / Mechatronics

Masters in Mechanical/Automotive/Aerospace (preferred)

Job description

The Engineering Lead for Fuel Fill Tube & Venting commodity will be responsible for defining and updating specifications, coordinating and leading design reviews with release engineers to ensure designs meet best practices and adhere to safety and quality requirements, maintain core DVPR and establishing a validation plan for new program development, lead root cause and corrective action development for field warranty returns, and will initiate lessons learned and institutionalize these into core documents.

Basic Qualifications:

• Bachelors in Mechanical Engineering, Mechatronics or related degree field
• 8 or more years of automotive engineering experience, including a minimum of 5 years dedicated to fuel system design, development, and validation
• Proven structural and functional understanding of end-to-end fuel systems, with a demonstrated track record of how individual components (tanks, pumps, tubes/lines, seals, and valves) interact, interface, and integrate to achieve optimal system performance, packaging, and reliability
• Demonstrated ability to break down highly complex engineering concepts and system anomalies into foundational, easy-to-understand building blocks to teach, train, and develop DRE's
• Direct, hands-on experience authoring and executing Design Failure Mode & Effects Analysis (DFMEA) and Design Verification Plans & Reports (DVP&R); including review of virtual and physical test setup & results
• Deep knowledge of fluid mechanics, permeation barriers, materials (plastics and metals), and manufacturing processes
• Strong analytical mindset with the ability to translate "hands-on" testing, vehicle data, and teardown feedback into actionable engineering deliverables and tasks
• Self-starter with excellent communication and organizational skills; proven ability to serve as a cohesive team player who can seamlessly lead initiatives or support peers in a fast-paced environment
• Design for Six Sigma (DFSS) and/or Reactive Problem Solving Green Belt certifications.

Preferred Qualifications:

• Masters degree in Mechanical, Automotive, or Aerospace Engineering
• Black Belt certification in DFSS and Shainin/Reactive Problem Solving methodologies
• Deep work history managing Fill Tube, Venting, and Cap/Capless commodities from early concept phase through post-launch, including a track record of successfully launching multiple production programs
• Familiarity with ISO 13331, Refueling test procedures and global evaporative emissions standards.

Our Benefits — Designed with You in Mind

Comprehensive Health & Well-being Coverage
From your very first day, you'll have access to medical, dental, vision, and prescription drug coverage — ensuring you and your family stay healthy and protected.

Generous Paid Time Off
We believe in work-life balance. That's why we offer: 17+ paid holidays, including shut-down from December 24th through New Years Day every year. Vacation, float & wellbeing days, sick time and fully paid parental leave when your family needs you most.

Competitive Retirement Savings Plans
We help you plan for the future with:

• An employer match on contributions to your 401k, Roth, and Catch-Up plans
• An employer contribution, even if you don't contribute

Income Protection & Insurance Options
Benefit from included and optional disability, life, and other insurance programs — because your peace of mind matters.

Company Vehicle Lease Program
Eligible employees and their immediate families can enjoy company vehicle lease options with included insurance, maintenance, and unlimited mileage. Plus, take advantage of exclusive discounts on Stellantis products.

Family Building Benefit
We proudly support all paths to parenthood- including fertility and infertility treatments, adoption services, and gestational surrogacy.

Support for Your Growth and Giving Back
We believe in investing in your future and your passions:

• Tuition reimbursement
• Student loan refinancing programs
• 18 paid volunteer hours each year to make a difference in your community

And so much more!
When you join us, you're not just building a career — you're joining a company that supports you, inside and outside of work.