Frontline Metal LPBF Additive Manufacturing Technician

xaboom; Colorado; Hybride; USD 73 000 - 98 000; Plein temps

Avantages offerts par ce poste

Long term incentives/equity

Flexible PTO policy

Progressive benefits

Résumé du poste

Boom is building a one-of-a-kind metal additive manufacturing lab for LPBF. You will operate metal LPBF machines, manage powder handling, and participate in process improvement with engineering. The role combines hands-on operation with instrumentation, metrology, and post-processing steps.

You will troubleshoot, document issues, and help define next steps as the lab scales. This position is open at multiple levels and requires safety discipline and strong communication.

Qualifications

• Hands-on experience operating metal laser powder bed fusion machines.
• Direct experience with powder handling, sieving, depowdering, and the PPE and cleanliness discipline powder demands.
• Ability to troubleshoot and maintain finicky industrial equipment, not just operate it.
• Experience with part post-processing: build plate removal, support removal, hand finishing, or heat treatment.
• Working proficiency with metrology tools and engineering drawings; GD&T familiarity a plus.

Responsabilités

• Operate metal LPBF machines end to end: powder loading, plate leveling, build setup, monitoring, machine flips, and depowdering.
• Maintain powder processing standards: sieving, recovery, reuse tracking, lot management, PPE, and environmental controls, with safety focus.
• Run post-processing: cutting from build plates, removing supports, heat treatment, hand finishing, tumbling.
• Measure parts with calipers, micrometers, optical microscopes against drawings.

Connaissances

Hands-on operator

Mechanical instinct

Documentation habits

Clear communication with engineers

Formation

Experience in aerospace/manufacturing environment

Outils

EOS

Nikon SLM

Aconity3D

Renishaw

Velo3D

3D Systems

Description du poste

Additive Manufacturing Technician (Metal LPBF)

Boom is building Superpower, a first-of-its-kind industrial gas turbine for behind-the-grid energy generation, and Symphony, the engine that will return supersonic flight to passengers. These engines are at the forefront of design and manufacturing technology, and additive manufacturing is how we make and iterate on critical engine components faster than any supply chain could. We're standing up the metal AM lab right now - the most advanced LPBF machines in existence, printing some of the hardest alloys in aerospace - and we need the technician who will own its floor.

Not just a machine operator

At an established AM shop, a technician runs qualified builds on qualified machines: load the plate, press start, depowder, repeat. The process is frozen and the interesting decisions were made before you arrived.

This is not that job.

You'll run the builds, but you'll also help decide where the equipment goes, what tools we buy, how powder moves through the room, and how we keep it all safe and clean. When a build misbehaves, you're the one who catches it, documents it, and works with engineering on the fix. When the part comes off the machine, you're the one who cuts it from the plate, removes the supports, runs the heat treat, and puts calipers on it. Your hands and your eyes are the feedback loop that makes the whole process better.

What you'll do

• Operate metal LPBF machines end to end: powder loading, plate leveling, build setup, monitoring, machine flips, and depowdering
• Maintain a high standard for powder processing: sieving, recovery, reuse tracking, lot management, PPE, and environmental controls, with a relentless focus on safety
• Run the post-processing chain: cutting parts from build plates (wire EDM), support removal, heat treatment, hand finishing, and tumbling
• Measure and verify parts with metrology tools - calipers, micrometers, optical microscopes - against engineering drawings
• Perform routine cleaning, preventive maintenance, and first-line troubleshooting on the machines - and work issues directly with vendors when needed
• Be the eyes on every build: catch anomalies early, document what you see, and close the feedback loop with engineering
• Manage consumables and powder inventory with full traceability
• Run the wax, ceramic, and polymer printing and investment casting processes in The Pit (our Overture landing-gear test site turned AM/casting R&D lab)
• Help build out and organize the lab itself: layout, tooling, workflow, and the work instructions the team will run on

This job is demanding

The process you need won't always exist yet - you'll help define it. Some alloys we’re targeting are notoriously difficult to print and the machines are at the frontier of what the industry has qualified. That means your safety discipline, cleanliness, and documentation have to be absolute. If a build looks off, we need to know what you see, what you think, and what to do more than we need it to look finished.

You probably have

• Hands-on experience operating metal laser powder bed fusion machines (EOS, Nikon SLM, Aconity3D, Renishaw, Velo3D, 3D Systems, or similar). Large format a plus
• Direct experience with powder handling, sieving, depowdering, and the PPE and cleanliness discipline metal powder demands
• A mechanical instinct - you've troubleshot and maintained finicky industrial equipment, not just operated it
• Experience with part post-processing: build plate removal, support removal, hand finishing, or heat treatment
• Working proficiency with metrology tools and engineering drawings; GD&T familiarity a plus
• Solid documentation habits and the ability to communicate clearly with engineers about what you're seeing
• Comfort in a fast-paced, ambiguous R&D environment where the procedure is still being written

It would be great if you have

• Experience with high-temperature nickel superalloys or other difficult-to-print materials
• Wire EDM, CNC machining, HIP, or electropolishing experience or knowledge
• Experience with non-metal AM (SLA, material extrusion, MJP) or investment casting, wax, and ceramic printing
• Basic CAD/CAM or build-prep software exposure (Magics, 3DXpert, SolidWorks, Fusion 360, or similar)
• Experience helping stand up or organize a new lab or production area
• A background in aerospace, medical, or another regulated manufacturing environment (AS9100/ISO)

Physical Requirements

• Ability to lift 75 lbs and handle sensitive components with care
• Hands-on shop floor work, requiring standing for extended periods
• Ability to wear required PPE, including PAPR/respirators, for powder operations
• Exposure to high-temperature components, compressed gases, and metal powders (with appropriate controls)

Why Boom

Superpower is the first industrial turbine purpose-built for AI data center loads, targeting a market growing faster than grid infrastructure can serve it - and its core is shared with Symphony, the engine that returns supersonic flight to passengers. You'll be one of the first technicians on Boom's metal AM line. The machines you learn inside and out, the workflow you help design, and the anomalies you catch will directly shape how fast we iterate on engine hardware. There is no equivalent seat at an established shop, where the line already exists and the decisions are already made.

If building the metal AM lab for the hardest alloys in the industry - on a program that matters - sounds like the job you've been waiting for, apply.

The Base Rate for this position is $35 - $47 per hour. Actual rate will vary based on factors including but not limited to location, experience, and performance. The range listed is just one component of Boom’s total rewards package for employees. Other rewards may include long term incentives/equity, a flexible PTO policy, and many other progressive benefits.

There is no set deadline to apply for this job opportunity. Applications will be accepted on an ongoing basis until the search is no longer active.

This position is open across multiple levels. Final leveling will be determined based on the candidate's experience, skills, and overall qualifications during the interview process.

To conform to U.S. Government aerospace technology export regulations (ITAR and EAR), applicant must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITAR here.

Boom is an equal opportunity employer, including for individuals with disabilities and protected veterans. We are building a culture of merit and excellence.