Foundry Process Engineer: Casting Quality & Efficiency

TRS Staffing Solutions; Lebanon (KY); On-site; USD 70,000 - 95,000; Full time

Job summary

TRS Staffing Solutions is seeking a Process Engineer in Lebanon, PA to optimize manufacturing processes, improve casting quality, and drive operational efficiency.

The role focuses on developing and maintaining foundry processes, designing pattern rigging, supporting machining operations, and leading continuous improvement initiatives to ensure safe, cost-effective production of high-quality castings.

Qualifications

• Bachelor's degree in a technical field is preferred.
• 3–5 years of manufacturing experience, ideally in foundry or metal casting.
• Strong understanding of casting processes and pattern rigging.
• Ability to read and interpret engineering drawings and casting blueprints.
• Experience with SolidWorks, 3D modeling, and laser scanning preferred.

Responsibilities

• Develop, document, and control manufacturing processes affecting product quality.
• Design pattern rigging and create routing instructions.
• Perform casting simulations and support product/process development.
• Investigate casting defects and implement corrective actions.
• Maintain and improve manufacturing documentation, procedures, and work instructions.
• Support QMS initiatives and compliance.
• Collaborate with production teams and other facilities to resolve casting and machining issues.
• Assist with quoting castings, machining services, heat treatment, and related operations.
• Identify and implement process improvements that enhance quality, productivity, and cost efficiency.
• Support evaluation and adoption of new manufacturing technologies.
• Ensure compliance with safety and environmental standards.

Skills

Analytical thinking

Problem-solving

Communication

Organizational skills

Reading engineering drawings

Education

Bachelor's degree in Mechanical, Materials, Industrial Engineering or related field

Tools

SolidWorks

3D modeling

Laser scanning

Job description

TRS Staffing Solutions is seeking a Process Engineer in Lebanon, PA to optimize manufacturing processes, improve casting quality, and drive operational efficiency.

The role focuses on developing and maintaining foundry processes, designing pattern rigging, supporting machining operations, and leading continuous improvement initiatives to ensure safe, cost-effective production of high-quality castings.