Casting Process Engineer - Foundry & Process Improvement

Fluor Corp; Lebanon (Lebanon County); On-site; USD 70,000 - 95,000; Full time

Job summary

TRS Staffing Solutions is seeking a Process Engineer to optimize manufacturing processes, improve casting quality, and drive operational efficiency at the Lebanon, PA site.

The role involves developing and maintaining foundry processes, designing pattern rigging, supporting machining operations, and leading continuous improvement initiatives to ensure high-quality castings produced safely and cost-effectively.

Qualifications

• Bachelor’s degree in Mechanical, Materials, Industrial Engineering, or a related technical field preferred.
• 3–5 years of manufacturing experience, ideally in foundry, metal casting, machining, or related industries.
• Equivalent combinations of education and experience will be considered.
• Strong understanding of casting processes, pattern rigging, machining, defect analysis, and process improvement.
• Ability to read and interpret engineering drawings and casting blueprints.
• Working knowledge of SolidWorks, 3D modeling, and laser scanning preferred.
• Strong analytical, problem-solving, communication, and organizational skills.

Responsibilities

• Develop, document, and control manufacturing processes affecting product quality.
• Design pattern rigging and create shop travelers and routing instructions.
• Perform casting simulations and support product/process development.
• Investigate casting defects and implement corrective actions.
• Maintain and improve manufacturing documentation, procedures, and work instructions.
• Support Quality Management System (QMS) initiatives and compliance.
• Collaborate with production teams and other facilities to resolve casting and machining issues.
• Assist with quoting castings, machining services, heat treatment, and related operations.
• Identify and implement process improvements that enhance quality, productivity, and cost efficiency.
• Support evaluation and adoption of new manufacturing technologies.
• Ensure compliance with safety and environmental standards.

Skills

Instrumentation and control systems

Education

Bachelor's degree in Mechanical/Materials/Industrial Engineering

Tools

SolidWorks

3D modeling

laser scanning

Job description

TRS Staffing Solutions is seeking a Process Engineer to optimize manufacturing processes, improve casting quality, and drive operational efficiency at the Lebanon, PA site.

The role involves developing and maintaining foundry processes, designing pattern rigging, supporting machining operations, and leading continuous improvement initiatives to ensure high-quality castings produced safely and cost-effectively.