Foundry Lead

Air Comfort, Inc; Watertown (WI); On-site; USD 60,000 - 90,000; Full time

Job summary

Spuncast, Inc. is seeking a Foundry Leadperson to oversee safe, efficient shift operations in a centrifugal foundry. You will lead a skilled team, ensure productivity and quality, and support process improvements within a safety-focused environment.

You will coordinate melt and casting activities, manage material inventories, and drive continuous improvement initiatives while maintaining compliance with safety protocols. This role emphasizes teamwork, reliability, and hands-on mentoring.

Qualifications

• Minimum 3 years' melt and casting operations experience in a centrifugal foundry environment.
• Experience in training or developing personnel is a plus.
• Strong knowledge of foundry operations and use of operation manuals and related programs.
• Ability to read technical manuals and interpret instructions.

Responsibilities

• Direct and coordinate activities of personnel in the foundry, maintenance, and sandblast departments during shifts.
• Oversee pre-production shift preparations including setup of melting units and casting machines.
• Monitor metals inventory and assist with production scheduling for foundry operations.
• Ensure department operations focus on productivity, cost control and safety.
• Collaborate with foundry foreman to identify and fix procedural issues.
• Train and develop team members in foundry techniques and safety practices.
• Recommend improvements to foundry operations including cost reduction, quality, and safety initiatives.
• Coordinate with supervisors and other departments to ensure smooth workflow.
• Maintain a clean and safe work environment following safety protocols.
• Participate in continuous improvement initiatives and team-based projects.
• Perform other duties including overtime as required.

Skills

Problem-solving

Organizational skills

Interpersonal skills

Communication

Independent work

Safety awareness

Education

High school diploma or equivalent

Tools

D.I. foundry programs

Ferrite foundry programs

Job description

Spuncast, Inc. is a leader in centrifugal foundry operations, dedicated to delivering high-quality products through innovation, safety, and continuous improvement. As a Foundry Leadperson, you will play a key role in overseeing the safe and efficient operation of assigned shifts within the foundry, ensuring productivity and quality standards are met. This position offers the opportunity to lead a skilled team, contribute to process improvements, and support the company's commitment to excellence in manufacturing. Join a company that values teamwork, professional growth, and a safe working environment.

Responsibilities

• Direct and coordinate the activities of personnel in the foundry, maintenance, and sandblast departments during assigned shifts.
• Oversee pre-production shift preparations, including setup and preparation of melting units and casting machines.
• Monitor metals inventory and assist with production scheduling for foundry operations.
• Ensure efficient department operations focused on productivity, cost control, and safety.
• Identify and address procedural issues, collaborating with the foundry foreman to implement corrective actions.
• Train and develop team members in proper foundry techniques and safety practices.
• Recommend improvements to foundry operations, including cost reduction, quality enhancement, and safety initiatives.
• Coordinate activities with supervisors and other departments to ensure smooth workflow.
• Maintain a clean and safe work environment, adhering to all safety protocols.
• Participate in continuous improvement initiatives and contribute to team-based projects.
• Perform other related duties as assigned, including working independently and overtime as required.

Qualifications

• High school diploma or equivalent required.
• Minimum of 3 years' experience in melt and casting operations within a centrifugal foundry environment.
• Prior experience in training or developing personnel is a plus.
• Strong knowledge of foundry operations, including use of operation manuals and relevant programs (D.I., Ferrite, foundry weight/material programs).
• Excellent problem-solving, organizational, and interpersonal skills.
• Effective communication skills for safe and efficient team training.
• Ability to work independently with minimal supervision and adapt to changing priorities.
• Physical ability to stand, walk, climb, balance, stoop, reach, and lift up to 75 pounds; operate machinery and equipment as required.
• Commitment to maintaining a safe work environment and following all safety procedures.

Working Conditions

• Exposure to high noise levels and airborne particles in a manufacturing environment.
• Mandatory use of personal protective equipment, including hardhat, safety glasses, steel toe shoes with metatarsal guards, and hearing protection.
• Regular physical activity, including standing, walking, climbing, and lifting.
• Ability to read technical manuals and interpret instructions.