Foundry Engineering Co-op: Additive & Casting Innovation

Mercury Marine; Fond du Lac (WI); On-site; USD 25,000 - 37,000; Full time

Job summary

Mercury Marine invites college students to join our Foundry Engineering team in Fond du Lac, WI. You will gain hands-on experience in aluminum high-pressure die casting and lost foam foundry operations while contributing to additive manufacturing initiatives and process improvements.

You will collaborate with engineers and production teams, developing skills in CAD modeling, data analysis, and cross-functional project delivery in a fast-paced manufacturing environment.

Qualifications

• Current enrollment in a Bachelor's degree program in Mechanical Engineering or related field.
• Minimum second semester sophomore status with 48 completed credits.
• Availability to work full-time during Jan–Aug or May–Dec 2027.
• Ability to participate in a formal co-op program through your university.
• Strong analytical and problem-solving skills.
• Proficiency with Microsoft Office applications, including Excel, Word, and PowerPoint.

Responsibilities

• Support additive manufacturing initiatives, including 3D printing of prototypes, fixtures, and engineering components.
• Assist with prototype casting pours and foundry process development activities.
• Create and modify 3D models, engineering drawings, and manufacturing documentation using CAD software.
• Support casting simulation and engineering analysis to improve product quality and manufacturing efficiency.
• Collect, analyze, and interpret casting quality and production data to identify trends and opportunities for improvement.
• Assist with the design, maintenance, and modification of die cast, trim, and foam tooling.
• Develop, update, and maintain SOPs, work instructions, and process documentation.
• Participate in continuous improvement and problem-solving activities focused on safety, quality, delivery, and cost.

Skills

Analytical skills

Communication skills

MS Office Suite

Education

B.S. Mechanical Eng

Tools

SolidWorks

Creo

AutoCAD

Job description

Mercury Marine invites college students to join our Foundry Engineering team in Fond du Lac, WI. You will gain hands-on experience in aluminum high-pressure die casting and lost foam foundry operations while contributing to additive manufacturing initiatives and process improvements.

You will collaborate with engineers and production teams, developing skills in CAD modeling, data analysis, and cross-functional project delivery in a fast-paced manufacturing environment.