Folder Operator - Nashville

Prisma Nashville Llc; Nashville (TN); On-site; USD 42,000 - 66,000; Full time

Job summary

Prisma Nashville Llc is seeking a Folder Gluer Operator to set up and run high-speed folding and gluing equipment, converting printed blanks into finished cartons. The role requires mechanical aptitude, attention to detail, and safety discipline to meet customer specs at maximum production speeds.

Candidates should have 1–3+ years of experience, a high school diploma or GED, and the ability to read blueprints and production orders.

Qualifications

• Must have 1–3+ years operating high-speed folder-gluer systems.
• High school diploma or GED required.
• Strong mechanical aptitude and precision with hand tools.
• Ability to read blueprints and production orders.

Responsibilities

• Perform complete make-readies and machine adjustments based on job tickets and sample boxes.
• Configure all machine stations including feeder, pre-folders, glue systems, delivery aprons, and belts.
• Run carton styles such as straight-line, lock-bottom, 4-corner, and 6-corner boxes.
• Monitor production to ensure glue application, fold alignment, and product registration.
• Inspect finished pieces for defects and maintain quality logs and safety records.
• Maintain 5S housekeeping and follow PPE rules.

Skills

Mechanical aptitude

Math skills

Blueprint reading

Production orders interpretation

Education

High school diploma or GED

Tools

Tape measure

Hand tools

Job description

Position OverviewThe Folder Gluer Operator sets up, operates, and maintains high-speed folding and gluing machinery to convert printed, die-cut paperboard blanks into finished folding cartons and packaging. This role requires strong mechanical aptitude, high attention to detail, and a focus on safety to ensure all products meet customer specifications and quality standards at maximum production speeds.Key ResponsibilitiesMachine Setup & ExecutionPerform complete make-readies and machine adjustments based on job tickets and sample boxes.Configure all machine stations, including the feeder, pre-folders, glue systems (hot melt and cold glue), delivery aprons, and compression belts.Run various carton styles, such as straight-line, lock-bottom (crash-lock), 4-corner, and 6-corner boxes.Quality & Production ControlMonitor production continuously to ensure proper glue application, strict fold alignment, and correct product registration.Inspect finished pieces for defects like scuffing, cracking, glue smudges, or improper adhesion.Manage quality tracking systems, including barcode scanners, glue detectors, and vision systems.Maintenance & TroubleshootingDiagnose and resolve mechanical issues during production runs (e.g., misfeeds, jamming, or erratic glue placement).Perform routine preventive maintenance, including cleaning glue nozzles, lubricating parts, and replacing worn belts.Collaborate with maintenance technicians on major machinery repairs.Documentation & SafetyMaintain precise logs of production quantities, setup times, waste/scrap counts, and runtime metrics.Adhere to all safety rules, including machine guarding compliance and PPE requirements.Keep the work area clean and organized according to 5S or local housekeeping standards.Qualifications & SkillsExperience & Education1 to 3+ years of experience operating high-speed folder-gluer systems (e.g., Bobst, Signature, Diana, Jagenberg, or Moll).High school diploma or GED equivalent.Technical SkillsStrong mechanical aptitude with the ability to use hand tools for precise machine setups.Solid math skills, including fractions, decimals, and reading a standard tape measure down to 1/32 of an inch.Ability to read and interpret structural layouts, design blueprints, and production orders.Physical RequirementsStand for the duration of a shift (8 to 12 hours) on concrete floors.Lift and move up to 50 pounds regularly when loading blanks or moving packed cartons.Perform repetitive physical tasks, including bending, reaching, and twisting.