Flow Controller

HelloFresh; Derby (CT); On-site; USD 43,000 - 61,000; Full time

Benefits offered by this job

Company pension

Gym membership

Private medical insurance

Mental health support

Nursery support

Cycle to work

Group Life Assurance

Job summary

HelloFresh is seeking a Flow Controller to oversee automated equipment on the Derby site. You will set up equipment, monitor lines, analyze data, and drive improvements to box production efficiency by addressing bottlenecks and quality issues.

You will work with Operations Managers, Shift Managers, Engineering and Automation teams, reporting on machine performance and coordinating support functions. The role requires DBS checks and independent right to work in the UK.

Qualifications

• Proven experience in a manufacturing or distribution centre environment.
• Proficiency in using computer software and systems.
• Problem-solving skills and the agility to make decisions in a fast-paced production environment.
• Excellent organisational and time management skills, with the ability to prioritise tasks and meet deadlines.
• Strong communications skills and ability to positively collaborate across teams and departments.
• Lead by example and ensure that HelloFresh DNA is at the forefront of everything we do.

Responsibilities

• Use Warehouse Control Systems (WCS) and Production Control Systems (PCS) to ensure machine statuses are active and correctly set up.
• Identify and anticipate conveyor jams, notify engineering if needed and balance box flow.
• Conduct regular checks on line throughput, analyse choke points, and take remedial action to address issues.
• Coordinate service and support functions to ensure smooth operation of the facility.
• Provide reports and analysis on machine performance.

Skills

Manufacturing experience

Computer literacy

Problem solving

Communication skills

Team collaboration

Tools

WCS

PCS

Data analysis

Job description

About The Team:

This role oversees the smooth operation of the automated equipment during production; from setting up the equipment to analysing data to provide improvement areas. This is done through effective communication and using bespoke software tools. The Flow Controller mainly interacts with Operations Managers, Shift Manager, Engineering and Automation Tech teams. They monitor production lines, report issues, and help solve problems. They also assist with testing new systems and work on improving box production efficiency by addressing bottlenecks, stock issues, and quality problems, coordinating teams as needed.

What You Will Be Doing:

• Use Warehouse Control Systems (WCS) and Production Control Systems (PCS) to ensure that machine statuses are active and correctly set up.
• Identify and, when possible, anticipate conveyor jams. Notify engineering if needed and ensure balanced box flow.
• Conduct regular checks on line throughput, analysing choke points, and taking remedial action to address any issues.
• Effectively coordinate service and support functions to ensure the smooth operation of the facility.
• Provide reports and analysis on machine performance

Who You Are:

• Proven experience in a manufacturing or distribution centre environment.
• Proficiency in using computer software and systems.
• Problem-solving skills and the agility to make decisions in a fast-paced production environment.
• Excellent organisational and time management skills, with the ability to prioritise tasks and meet deadlines.
• Strong communications skills and ability to positively collaborate across teams and departments.
• Lead by example and ensure that HelloFresh DNA is at the forefront of everything we do.

What you will get in return:

• 70% off HelloFresh or Green Chef boxes
• Company pension scheme
• Gym membership
• Bupa private medical insurance (including dental & family cover options)
• Mental health first aiders and an employee assistance programme
• Nursery support scheme
• Cycle to work scheme
• Group Life Assurance

Location: The Windmill, Plot 8, Unit 2 Smart Parc, Spondon, Derby, DE217HW

Shifts: Wednesday - Saturday rotating 3 months days to 3 months nights on 7-7 shift

To be considered for this role, you’ll need to have the independent right to work in the UK, as we're unfortunately unable to provide sponsorship at this time.

Next steps: Your application will be reviewed and if successful, a member of the Talent Acquisition Team will be in touch within 2 weeks.

You are required to cooperate with HelloFresh in all health and safety matters. You are responsible for ensuring you take reasonable care of your own health, and safety as well as others who may be affected by the work activities you undertake. You must report incidents immediately and actively raise health and safety-related concerns to your Line Manager. As part of our commitment to maintaining a safe and secure environment, we will process Disclosure and Barring Service (DBS) checks to the successful individual. Failure to disclose relevant information at application or throughout the process could affect your employment with the company.

If you are currently a HelloFresh employee, please make sure you have discussed your application with your Line Manager.