Flight Test Engineer

804 Technology Llc; Washington (District of Columbia); On-site; USD 120,000 - 180,000; Full time

Job summary

804 Technology Llc is seeking a Flight Test Engineer to coordinate test and certification requirements across multiple aircraft platforms and technology demonstrator programs. The role includes authoring flight and ground test plans, compiling hazard analyses, and coordinating with regulatory authorities.

The position involves planning comprehensive test campaigns, supporting flight and ground operations, and reviewing data to support certification reports.

Qualifications

• Minimum five years of Flight Test Engineering experience in experimental flight test operations.
• Experience with FAA Part 23, 25, 27 or 29 certification and related test planning and data analysis.
• Knowledge of test maneuver techniques and build-up methodologies.
• Private Pilot’s License is desired.
• Water & Land Survival and Physiological training are desired.

Responsibilities

• Coordinate test and certification requirements.
• Author component-level qualification test plans, aircraft-level certification plans, and test procedures; coordinate with customers and authorities.
• Create Flight Test Engineering Order (FTEO) packages for test installations.
• Generate and review test limitations documentation and test readiness materials.
• Plan all aspects of a test campaign including scheduling, logistics, and safety.
• Support ground operations, including weight and balance, fuel management, and data collection.
• Serve as onboard test crew as Test Director or Instrumentation Operator when required.
• Analyze test data and prepare certification reports and substantiation documentation.
• Travel domestically and internationally as needed.

Skills

Test coordination

Flight test planning

Data analysis

Regulatory compliance

Education

Bachelor's degree in Engineering

Tools

Flight test instrumentation

Job description

Flight Test Engineer

The primary role in this position is as a Flight Test Engineer who is responsible for coordinating test and certification requirements, authoring and executing flight and ground test plans for a wide variety of aircraft platforms including FAA Part 23, 25, 27 and 29 as well as new and novel technology demonstrator programs such as electric and hydrogen propulsion. This role requires the significant exercise of independent discretion and judgment in matters of significance. Additional opportunities also exist to support the design team, flight science team or other teams as company needs and personal career desires dictate.

• Coordinate test and certification requirements.
• Author component level qualification test plans and procedures, aircraft level certification plans, flight and ground test plans as well as associated test hazard analysis (FAA Order 4040.26); coordinating with the customer and regulation authorities as required.
• Author FTEO (Flight Test Engineering Order) packages for test specific installations.
• Generate and review appropriate test limitations documentation.
• Planning any and all aspects of a test campaign (test schedule, sequence, test setup requests, experimental ticket process, logistics, resources, third party support, airport and airspace coordination, test readiness, safety of flight, etc).
• Support ground operations, including weight and balance activities, fuel management, pre-flight and post-flight and ground test conduct and data collection.
• Serve as an onboard test crew member in the role of Test Director, Instrumentation Operator or Flight Test Engineer as necessary (condition specific or safety of flight data monitoring and real-time evaluation and calls).
• Analyze test data using time history plots, various analysis tools or custom solutions, evaluate compliance with regulations or internal requirements and prepare certification reports and substantiation documentation.
• Domestic and occasional international travel is required.

Education

Four (4) year degree in Engineering with a focus in Electrical Mechanical or Aerospace Engineering, Mathematics, Physics or related Science or equivalent experience.

Experience

• Minimum Five (5) years of relevant Flight Test Engineering experience related to experimental flight test operations. Experience in all the above activities is not critical.
• Experience with FAA Part 23, 25, 27 or 29 certification and related flight and ground test planning, test conduct, and test data analysis. Operational experience should also include knowledge of test maneuver techniques and build-up methodologies.
• Experience testing new and novel aviation technology such as green aviation technologies is desired.
• Private Pilot’s License is desired.
• Previous Water & Land Survival training is desired.
• Previous Physiological training (altitude chamber) is desired.

Desired for Cross-Training Opportunities

• Aerospace engineering experience in Flight Sciences, including experience in aerodynamic testing and/or design; flight testing of aircraft performance and handling characteristics, including experience with take-off; landing; climb and route performance; static-source error corrections and stall speed testing; longitudinal & lateral/directional stability and control; minimum control speeds; stall characteristics; high speed characteristics, crosswind takeoff/landing and flight into known icing.
• Experience with CFD is desired but not required.
• Flight Test Instrumentation design, installation and operations experience desired.