Flight Test Engineer

SkyBridge Aviation LLC; Alabama; On-site; USD 90,000 - 130,000; Full time

Job summary

SkyBridge Aviation LLC is seeking an experienced Flight Test Sciences Engineer to support ground and flight testing for aircraft modification programs, including OML, avionics, and interior modifications on Part 23 and Part 25 certified aircraft.

The role involves analyzing flight-test data, developing mathematical models of aircraft performance, contributing to Airplane Flight Manuals, and collaborating with flight-test engineers, pilots, instrumentation specialists, and design teams to ensure

Qualifications

• Bachelor’s degree in Aerospace Engineering, Aeronautical Engineering, or a closely related STEM field.
• Three to five years of direct experience in flight-test data reduction, aircraft-performance engineering, or aerodynamic modeling.
• Strong understanding of aircraft certification processes and FAA Part 23 and Part 25, military, or customer regulatory requirements.
• Advanced knowledge of aircraft performance, flight characteristics, systems testing, flight-test instrumentation, and engineering-data analysis.
• Experience developing mathematical models from complex flight-test datasets.
• Ability to prepare technical reports, substantiation documents, aircraft performance charts, and operational information.
• Demonstrated ability to manage multiple programs, prioritize assignments, and track deliverables.
• Proficiency with Microsoft Word, Excel, and PowerPoint.
• Must be a U.S. citizen capable of obtaining and maintaining a Department of Defense Secret security clearance.
• Ability to obtain and maintain an FAA Class III medical certificate if required for flight-test participation.
• Willingness to travel domestically and internationally up to 20%.
• Willingness to work overtime and maintain schedule flexibility during active flight-test windows.

Responsibilities

• Generate, review, and approve mathematical models used to determine aircraft performance and operational information.
• Extract aerodynamic coefficients, thrust-drag models, and stability derivatives from flight-test data.
• Apply statistical regression techniques to correlate empirical flight-test data with theoretical engineering models.
• Format and process data obtained from onboard flight-data recorders and data-acquisition systems.
• Produce estimated performance data used to operate test aircraft during initial flight testing.
• Perform, review, and approve flight-characteristics and aircraft-performance data analyses.
• Develop performance and operational information for inclusion in Airplane Flight Manuals and Airplane Flight Manual Supplements.
• Manage the preparation of AFMs and AFMSs containing updated performance charts, operating limitations, and procedures.
• Prepare, review, and approve flight-test reports and substantiation documents for submission to FAA, military, and other regulatory authorities.
• Collaborate with flight-test engineers, test pilots, instrumentation specialists, and design teams to maintain data integrity and regulatory compliance.
• Manage priorities, assignments, schedules, and deliverables across multiple programs.

Skills

Flight-test data reduction

Aerodynamic modeling

FAA Part 23/25 knowledge

Aircraft performance analysis

Data interpretation

Statistical regression

Measurement instrumentation

Team collaboration

Education

Bachelor’s degree in Aerospace Engineering

Master’s degree (preferred)

Tools

MATLAB

Python

VBA

Job description

• Domestic and international travel up to 20%
• Schedule flexibility and overtime required during active flight-test windows
• Must be a U.S. citizen capable of obtaining and maintaining a DoD Secret security clearance
• Ability to obtain and maintain an FAA Class III medical certificate if required

WHY JOIN US?

This is an opportunity for an experienced Flight Test Sciences Engineer to support ground and flight testing for aircraft modification programs involving Outer Mold Line (OML), avionics, aircraft systems, and interior modifications on Part 23 and Part 25 certified aircraft.

• Analyze flight-test data supporting aircraft development, certification, performance evaluation, and systems verification.
• Develop mathematical models that produce definitive aircraft performance and operational information.
• Contribute to Airplane Flight Manuals and Airplane Flight Manual Supplements.
• Collaborate with flight-test engineers, test pilots, instrumentation specialists, and design engineering teams.
• Support regulatory-compliance efforts for FAA, military, and customer programs.

POSITION / OPPORTUNITY OVERVIEW

• The Flight Sciences Engineer processes, validates, analyzes, and interprets flight-test data supporting aircraft development and certification programs.
• This role performs flight-test data reduction, parameter identification, aerodynamic modeling, and aircraft performance analysis.
• The engineer transforms complex datasets into mathematical models used to establish aircraft performance and develop operational documentation.
• The ideal candidate has strong knowledge of aircraft performance, flight characteristics, instrumentation, systems testing, and FAA Part 23 and Part 25 certification requirements.

KEY RESPONSIBILITIES

• Generate, review, and approve mathematical models used to determine aircraft performance and operational information.
• Extract aerodynamic coefficients, thrust-drag models, and stability derivatives from flight-test data.
• Apply statistical regression techniques to correlate empirical flight-test data with theoretical engineering models.
• Format and process data obtained from onboard flight-data recorders and data-acquisition systems.
• Produce estimated performance data used to operate test aircraft during initial flight testing.
• Perform, review, and approve flight-characteristics and aircraft-performance data analyses.
• Develop performance and operational information for inclusion in Airplane Flight Manuals and Airplane Flight Manual Supplements.
• Manage the preparation of AFMs and AFMSs containing updated performance charts, operating limitations, and procedures.
• Prepare, review, and approve flight-test reports and substantiation documents for submission to FAA, military, and other regulatory authorities.
• Collaborate with flight-test engineers, test pilots, instrumentation specialists, and design teams to maintain data integrity and regulatory compliance.
• Manage priorities, assignments, schedules, and deliverables across multiple programs.

SKILLS & QUALIFICATIONS REQUIRED

• Bachelor’s degree in Aerospace Engineering, Aeronautical Engineering, or a closely related STEM field.
• Three to five years of direct experience in flight-test data reduction, aircraft-performance engineering, or aerodynamic modeling.
• Strong understanding of aircraft certification processes and FAA Part 23 and Part 25, military, or customer regulatory requirements.
• Advanced knowledge of aircraft performance, flight characteristics, systems testing, flight-test instrumentation, and engineering-data analysis.
• Experience developing mathematical models from complex flight-test datasets.
• Ability to prepare technical reports, substantiation documents, aircraft performance charts, and operational information.
• Demonstrated ability to manage multiple programs, prioritize assignments, and track deliverables.
• Proficiency with Microsoft Word, Excel, and PowerPoint.
• Must be a U.S. citizen capable of obtaining and maintaining a Department of Defense Secret security clearance.
• Ability to obtain and maintain an FAA Class III medical certificate if required for flight-test participation.
• Willingness to travel domestically and internationally up to 20%.
• Willingness to work overtime and maintain schedule flexibility during active flight-test windows.

PREFERRED QUALIFICATIONS

• Master’s degree in Aerospace Engineering, Aeronautical Engineering, or a related discipline.
• Proficiency with MATLAB, Python, VBA, or specialized aircraft-performance software used to develop data-reduction algorithms.
• Experience working directly with FAA Designated Engineering Representatives, Organization Designation Authorization units, or military airworthiness organizations.
• Previous experience serving as an active Flight Test Engineer.

PHYSICAL & ENVIRONMENTAL REQUIREMENTS

• Ability to work in office, aircraft hangar, flight-line, and test-site environments.
• Ability to travel to domestic and international customer sites, hangars, and flight-test locations.
• Ability to participate in flight-test activities when required and medically qualified.
• Ability to work extended or nonstandard hours during active flight-test periods.
• Ability to safely work in and around operational aircraft and active testing environments.