Flight Electronics: Environmental Test Engineer (HALT/HASS)

Shield AI

Seattle (WA)

On-site

USD 120,000 - 180,000

Full time

14 days+

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Job summary

Shield AI is seeking a Reliability Test Engineer to prepare, execute, and manage environmental tests on electronic flight hardware across VBAT and XBAT aircraft. This is a highly hands-on role, defining test plans, assembling fixtures, instrumenting hardware, and programming chambers.

You will own data collection, analyze failures, and produce clear reports to drive product quality and long-term reliability throughout the vehicles’ lifecycles.

Qualifications

  • 2+ years of environmental testing experience including HALT/HASS.
  • Self-starter with growth mindset and strong problem-solving skills.
  • Bachelor's degree in Mechanical, Electrical, or Reliability Engineering.
  • Proficiency in CAD modeling using SpaceClaim/NX/SolidWorks.
  • Knowledge of data acquisition equipment and instrumentation.
  • Familiarity with electronics and moving assemblies; know failure mechanisms.
  • Good written and oral communication; teamwork across disciplines.

Responsibilities

  • Operate and improve the environmental test lab for electronics.
  • Develop lab procedures for equipment use, data acquisition, and reporting.
  • Perform reliability tests including thermal cycling, humidity soaks, HALT, HASS, vibration, and shock.
  • Develop lab best practices and automate data acquisition.
  • Manage procurement and maintenance of lab consumables and fixtures.
  • Oversee maintenance, organization, and safety of equipment and work areas.
  • Coordinate with external labs for additional environmental tests as needed.
  • Educate stakeholders on test best practices to improve plans and design-for-test.
  • Stay current with industry trends and standards in environmental testing.

Skills

Env testing
HALT/HASS
Test planning
CAD modeling
Data acquisition
Electronics hardware
Project management
Interdisciplinary teamwork
Standards knowledge

Education

Bachelor's in Mechanical Engineering
Bachelor's in Electrical Engineering
Reliability Engineering
Master's preferred (ME/EE/RE)

Tools

ANSYS SpaceClaim
NX
SolidWorks
ANSYS Mechanical
Siemens Simcenter
Abaqus
Python
Data acquisition hardware

Job description

Shield AI is seeking a Reliability Test Engineer to prepare, execute, and manage environmental tests on electronic flight hardware across VBAT and XBAT aircraft. This is a highly hands-on role, defining test plans, assembling fixtures, instrumenting hardware, and programming chambers.

You will own data collection, analyze failures, and produce clear reports to drive product quality and long-term reliability throughout the vehicles’ lifecycles.

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