Failure Analysis Engineer

onsemi; Tempe (AZ); On-site; USD 120,000 - 170,000; Full time

Job summary

onsemi in Tempe, AZ, seeks a senior Failure Analysis Engineer to lead electrical and physical failure analysis for customer returns, qualification failures, and reliability testing. You will guide analysis strategies and communicate findings in technical reports.

You will work with product engineering, design, quality and manufacturing teams across the globe, developing new methodologies and mentoring engineers while advancing lab capabilities and ensuring high-quality investigations.

Qualifications

• 5+ years of semiconductor failure analysis, product analysis, or advanced materials characterization experience required.
• Strong understanding of electrical characterization, fault localization, and semiconductor failure mechanisms.
• Experience with advanced FA techniques such as PEM, OBIRCH, EOP, EOFM, Microprobing, Nanoprobing, EBIC, EBAC, and scan diagnosis.
• Ability to handle and manipulate very small semiconductor samples during laboratory and chemical processing operations.
• Strong analytical and problem-solving skills with the ability to independently lead complex technical investigations.

Responsibilities

• Perform electrical and lead physical failure analysis investigations on customer returns and internally generated failures from qualification, reliability, design debug, manufacturing, and technology development activities.
• Develop comprehensive analysis strategies using electrical test results, ATE data, reliability information, imaging results, application knowledge, and design data.
• Characterize failure modes using semiconductor parameter analyzers, oscilloscopes, logic analyzers, function generators, and advanced lab instrumentation.
• Prepare clear, concise, data-driven technical reports supporting 8D problem-solving and present findings to cross-functional teams and customers.
• Develop and implement new analytical methodologies, workflows, and laboratory capabilities to address emerging technologies.

Skills

Analytical skills

Problem solving

Communication skills

Leadership/mentoring

Cross-functional collaboration

Education

Bachelor's degree in Electrical Engineering

Tools

PEM

OBIRCH

EOFM

EOP

Microprobing

Nanoprobing

EBIC

EBAC

Scan diagnosis

Job description

Job Description

onsemi is seeking a highly motivated senior Failure Analysis Engineer to join the Tempe Product Analysis Lab, one of our premier analytical laboratories supporting a broad portfolio of semiconductor technologies and products.

In this highly visible role, you will perform electrical failure analysis and lead physical failure analysis involving customer returns, qualification failures, reliability testing, design debug and technology development. You will work alongside a team of talented engineers dedicated to delivering best-in-class analytical services and technical reports that drive product quality, reliability and customer success.

This position offers exceptional opportunities to expand your technical expertise, develop new analytical capabilities, and contribute to some of the company's most challenging and impactful investigations. Engineers in our lab enjoy access to advanced fault localization, physical analysis, and materials characterization capabilities while collaborating with product engineering, design, quality, reliability and manufacturing teams worldwide.

Why join Tempe PAL

• Access industry-leading fault localization, physical analysis and materials characterization tools.
• Investigate one of the industry's most diverse semiconductor portfolios, including CMOS image sensors, automotive products, analog and mixed-signal ICs, digital devices, and Silicon Carbide (SiC) technologies.
• Collaborate with highly experienced engineers and subject matter experts across a global network of Product Analysis Labs
• Develop new analytical capabilities and influence future laboratory technologies and methodologies.
• Expand both technical and leadership expertise while supporting high-impact business-critical investigations.
• Play a key role in improving product quality, reliability, and customer satisfaction across the company.

Responsibilities

• Perform electrical and lead physical failure analysis investigations on customer returns and internally generated failures arising from qualification, reliability, design debug, manufacturing, and technology development activities.
• Develop comprehensive analysis strategies using background information such as electrical test results, ATE data, reliability information, imaging results, application knowledge, and design data.
• Characterize the failure modes using semiconductor parameter analyzers, oscilloscopes, logic analyzers, function generators, application boards, automated test equipment and other advanced laboratory instrumentation.
• Utilize fault localization techniques such as Photon Emission Microscopy (PEM), Optical Beam Induced Resistance CHange (OBIRCH), Electro-Optical Frequency Mapping (EOFM), Electro-Optical Probing (EOP), microprobing, nanoprobing, scan diagnosis, and related methodologies to localize failure sites.
• Direct and interpret physical and materials characterization activities utilizing SEM, FIB, TEM, EDS, FTIR, X-ray, CT imaging, and advanced sample preparation techniques.
• Correlate electrical characterization, fault localization, physical analysis and materials characterization results to determine root cause and clearly identify failure mechanisms.
• Prepare clear, concise, and data-driven technical reports that effectively communicate analytical findings and support 8D problem-solving activities.
• Present analytical findings and recommendations to cross-functional engineering teams, management and customers as required.
• Develop and implement new analytical methodologies, workflows, and laboratory capabilities to address emerging technologies and increasingly complex failure mechanisms.
• Provide technical leadership, mentorship, and training to engineers and technicians while helping establish best-known analytical practices across the laboratory.

Qualifications

• Bachelor's degree or higher in Electrical Engineering, Materials Science, Physics, or a related engineering discipline; Electrical Engineering preferred.
• 5+ years of semiconductor failure analysis, product analysis, or advanced materials characterization experience required.
• Strong understanding of electrical characterization, fault localization, and semiconductor failure mechanisms.
• Experience with one or more advanced failure analysis techniques such as PEM, OBIRCH, EOP, EOFM, Microprobing, Nanoprobing, EBIC, EBAC, scan diagnosis.
• Ability to handle and manipulate very small semiconductor samples during laboratory and chemical processing operations.
• Strong analytical and problem-solving skills with the ability to independently lead complex technical investigations.
• Excellent written and verbal communication skills with the ability to clearly communicate technical findings to both technical and non-technical audiences.
• Ability to prepare concise, high-quality technical reports and presentations.
• Ability to manage multiple investigations simultaneously while maintaining high-quality results and meeting customer expectations.
• Demonstrated ability to work effectively in a collaborative, team-oriented environment.
• Experience mentoring, coaching, or providing technical leadership to other engineers is highly desirable.

About Us

onsemi (Nasdaq: ON) is driving disruptive innovations to help build a better future. With a focus on automotive and industrial end-markets, the company is accelerating change in megatrends such as vehicle electrification and safety, sustainable energy grids, industrial automation, and 5G and cloud infrastructure. With a highly differentiated and innovative product portfolio, onsemi creates intelligent power and sensing technologies that solve the world’s most complex challenges and leads the way in creating a safer, cleaner, and smarter world.

More details about our company benefits can be found here:

https://www.onsemi.com/careers/career-benefits

About The Team

We are committed to sourcing, attracting, and hiring high-performance innovators, while providing all candidates a positive recruitment experience that builds our brand as a great place to work.

onsemi is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, ethnicity, color, religion, ancestry, national origin, age, marital status, pregnancy, sex, sexual orientation, physical or mental disability, medical condition, genetic information, military or veteran status, gender identity, gender expression, or any other protected category under applicable federal, state, or local laws.

If you are an individual with a disability and require a reasonable accommodation to complete any part of the application process, or are limited in the ability or unable to access or use this online application process and need an alternative method for applying, you may contact [e-mail] for assistance.