Failure Analysis Engineer

Spirit Electronics, LLC; Phoenix (AZ); On-site; USD 85,000 - 125,000; Full time

Job summary

Spirit Electronics, LLC in Phoenix, AZ is seeking a Failure Analysis Engineer to analyze microelectronics, PCBA assemblies, and EEE components in a dynamic FA lab. You will work with Technical Sales to quote work and establish timelines, while maintaining lab readiness and quality standards.

The role requires hands-on experience with failure analysis, DPA, and SEM/EDS techniques, and collaboration with Quality to meet AS9100/ISO9001 certifications. US export rules apply.

Qualifications

• 5-7 years of experience in semiconductor device analysis, failure analysis or related field.
• Bachelor’s degree in electrical/electronics engineering or related field.
• Advanced degrees or technical certifications are a plus.
• Hands-on experience with failure analysis, device analysis, teardown, reverse engineering, DPA testing, and analysis of semiconductors and devices.
• Extensive experience with MIL-STD for EEE and semiconductor components, especially DPA MIL-STD-1580.
• Ability to work independently and in a team in a dynamic environment.
• Strong problem-solving skills and attention to detail.
• Excellent written and verbal communication with cross-functional teams.
• Knowledge of safety practices including ESD and FOD controls.

Responsibilities

• Act as main point of contact for Technical Sales for RFQ, quoting, deliverables and cycle time.
• Perform hands-on operations for C-SAM, X-Ray, decapsulation, cross-sectioning, SEM, EDS, DPA and sample prep.
• Manage lab resources for high utilization and timely completion of work orders.
• Track and expedite lab work orders to meet customer schedules.
• Analyze test results and provide conclusions and follow-up actions.
• Prepare presentations, reports and data packs for completed analyses.
• Coordinate with Quality to ensure SOPs meet AS9100/ISO9001 and pass audits.
• Conduct FA lab tours and promote Spirit’s FA capabilities.
• Maintain lab equipment with preventive maintenance and calibration schedules.

Skills

Failure analysis

Semiconductor analysis

Lab work

Communication

Team collaboration

Education

Bachelor's degree in electrical engineering

Tools

C-SAM

X-Ray

Decapsulation

Cross-sectioning

SEM

EDS

DPA testing

Job description

Company Description:

Spirit Electronics is a veteran-owned, woman-owned value-added supplier of high reliability components, engineering services and superior supply chain solutions. With a history rooted in serving the military and space industries, Spirit strives to be a valued partner to key technology sectors. As an award-winning distributor, Spirit delivers authorized products and a range of value-added services, including SMI/VMI, foundry access, electrical and environmental testing, design, assembly, and end-of-life management.

Position Overview:

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics, semiconductors, EEE components, and printed circuit board assemblies (PCBAs). The FA Engineer will work with the Technical Sales Team to understand customer requirements, provide quotes and estimated timelines to complete the work. The FA Engineer will need to be flexible and accommodate a wide range of devices and components analyzed in Spirit’s lab. Additionally, the FA Engineer will be responsible for ensuring lab equipment is utilized effectively, and work orders are completed on time to meet schedules. The FA Engineer will be responsible for establishing and maintaining quality standards and procedures and working with the Quality Team to pass certifications and audits.

US Person Requirement:

Due to US Export control laws, must be a US Citizen, Permanent Resident or have protected status.

Essential Job Functions:

• Act as the main point of contact for Technical Sales for RFQ, Quoting, Deliverables, and Cycle Time requirements
• Execute hands‑on operations for C‑SAM, X‑Ray, decapsulation, cross‑sectioning, SEM, EDS, microscopic inspection, and destructive physical analysis (DPA) services, including sample preparation
• Manage lab resources to ensure high utilization and timely completion of work orders
• Track, report, and expedite lab work orders to meet customer committed schedules
• Analyze test and inspection results to provide customers with results, conclusions, and suggested follow‑up actions
• Act as subject matter expert for completed analysis and create presentations, reports, and data pack collateral for lab work orders
• Coordinate with Quality to ensure SOPs are updated, accurate, and meet AS9100 and ISO9001 standards, and successfully pass customer and certification audits
• Conduct FA lab tours and act as spokesman for Spirit’s FA capabilities
• Maintain lab equipment to preventative maintenance and calibration schedules

Requirements:

• 5-7 years of experience in semiconductor device analysis, failure analysis, or related field
• Bachelor’s degree in electrical engineering, electronics engineering, or a related field
• Advanced degrees or technical certifications are a plus
• Hands‑on experience with failure analysis, device analysis, technology tear‑down, reverse engineering, DPA testing, and construction analysis of semiconductors, passive, and discrete devices
• Extensive experience with MIL-STD for EEE and semiconductor components, especially DPA MIL-STD-1580
• Ability to work independently and as part of a collaborative team in a dynamic work environment
• Strong solution-focused work ethic with a high degree of flexibility supporting multiple projects of varying complexity and priority
• Strong problem-solving skills with ability to analyze complex circuits and devices
• High level of accuracy and attention to detail in analytical processes
• Excellent communication skills with ability to collaborate with cross-functional teams and present technical information clearly
• Knowledge of personnel and product safety practices, including ESD and FOD controls