Fabrication Technician (Composite)

Zel Technologies LLC; Town of Florida (NY); On-site; USD 65,000 - 95,000; Full time

Benefits offered by this job

Medical, Dental and Vision Insurance

401k immediate vesting with company

Flexible Spending Accounts

Health Savings Account with company

Employee Assistance Program (EAP)

Bonuses for performance

Educational assistance and special培训

Voluntary benefits (accidental, etc.)

Group life insurance (Company paid)

Short-term and Long-term Disability

Paid Time Off (PTO)

Job summary

Zel Technologies is seeking a skilled Fabrication Technician Composites to join our engineering and manufacturing team. This role focuses on building high-quality prototype and limited-production carbon fiber components, requiring hands-on experience with advanced composite materials and precision workmanship.

You will collaborate with engineering to refine processes, prepare molds and tooling, and ensure safety and quality standards are met.

Qualifications

• US citizen and able to obtain a secret security clearance.
• High school diploma or equivalent.
• Minimum 5 years of direct composite fabrication experience.
• Experience with hand lay‑up of carbon fiber using custom molds.
• Knowledge of wet lay‑up, vacuum bagging, prepreg, resin infusion and related techniques.

Responsibilities

• Fabricate prototype and low-volume production composite components using carbon fiber, fiberglass, Kevlar, and other advanced composite materials.
• Perform precision hand lay‑up of carbon fiber into custom molds using a variety of composite manufacturing techniques.
• Prepare molds, tooling, and materials for fabrication, including cutting, kitting, vacuum bagging, and curing operations.
• Select and apply appropriate composite resins, adhesives, and reinforcement materials based on design and performance requirements.
• Execute composite finishing operations including trimming, bonding, sanding, machining, and inspection.
• Work closely with engineering to develop, refine, and improve manufacturing processes for prototype and production parts.
• Maintain high standards of workmanship while ensuring compliance with quality and safety procedures.
• Assist in the development and fabrication of tooling, fixtures, and manufacturing aids.
• Document fabrication processes and provide feedback for continuous process improvement.

Skills

Carbon fiber fabrication

Hand lay-up techniques

Composite manufacturing methods

US citizenship / secret clearance

Education

High school diploma or equivalent

Tools

3D CAD modeling

3D printing

CNC routing

Vacuum bagging

Job description

* This position is eligible for a $500 ZelTech Non-Employee Referral fee.

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Job Summary

We are seeking a skilled Fabrication Technician Composites to join our engineering and manufacturing team. This role is responsible for building high-quality prototype and limited-production composite components, with a primary focus on carbon fiber fabrication. The ideal candidate is a hands‑on technician with extensive experience in composite manufacturing processes, exceptional attention to detail, and the ability to work effectively in a collaborative, fast‑paced environment.

Responsibilities

• Fabricate prototype and low-volume production composite components using carbon fiber, fiberglass, Kevlar, and other advanced composite materials.
• Perform precision hand lay‑up of carbon fiber into custom molds using a variety of composite manufacturing techniques.
• Prepare molds, tooling, and materials for fabrication, including cutting, kitting, vacuum bagging, and curing operations.
• Select and apply appropriate composite resins, adhesives, and reinforcement materials based on design and performance requirements.
• Execute composite finishing operations including trimming, bonding, sanding, machining, and inspection.
• Work closely with engineering to develop, refine, and improve manufacturing processes for prototype and production parts.
• Maintain high standards of workmanship while ensuring compliance with quality and safety procedures.
• Assist in the development and fabrication of tooling, fixtures, and manufacturing aids.
• Document fabrication processes and provide feedback for continuous process improvement.

Requirements

• Must be a US citizen.
• High school diploma or equivalent.
• Must be able to obtain a secret security clearance.
• Minimum 5 years of direct experience in composite fabrication.
• Demonstrated experience with hand lay‑up carbon fiber fabrication using custom molds.
• Strong understanding of composite manufacturing methods, including wet lay‑up, vacuum bagging, prepreg processing, resin infusion, and other advanced composite fabrication techniques.
• Experience working with a variety of composite resin systems, including epoxy, vinyl ester, and polyester, with knowledge of proper selection and application.
• Successful background and drug screening check.

Preferred Requirements

• Experience fabricating UAV, aerospace, or aircraft fuselage and wing structures.
• Technical certification in composite manufacturing or related field.
• Experience with 3D CAD modeling or drafting software.
• Experience operating and fabricating parts using 3D printers and CNC routers.
• Strong mechanical aptitude with the ability to interpret engineering drawings and specifications.
• Excellent hand skills and craftsmanship with meticulous attention to detail.
• Ability to identify and resolve fabrication issues while maintaining dimensional accuracy and cosmetic quality.
• Strong organizational skills and the ability to manage multiple projects simultaneously.
• Technical certification in Composite Manufacturing or a related discipline.
• Minimum of 5 years of direct composite fabrication experience.
• Aerospace, UAV, motor sports, marine, or other advanced composite manufacturing experience.

Physical Demands or Work Environment

This position is best suited for an individual who enjoys building innovative products in a collaborative, small‑team environment. The successful candidate will be self‑motivated, dependable, quality‑focused, and comfortable working closely with engineers and fellow technicians to develop new products from concept through limited production. Must be able to lift up to 50 lbs. when required.

About ZelTech

Founded in 1988 by Ret. Col. Jack L. Ezzell Jr., Zel Technologies is a trusted leader in national security, providing comprehensive research, development, engineering, and operational support to the Department of Defense, the Intelligence Community, and federal agencies. Originally focused on leveraging operational and software expertise to improve time‑critical targeting capabilities for the military, the company advanced its capabilities to provide scientific and HUMINT expertise for CBRNE collection and analysis. In the wake of 9/11, Zel Technologies rapidly expanded its capabilities to provide turnkey ISR support services to US Special Operations Forces (SOF), as well as advanced technical & operational intelligence, physical & data science, and engineering support services to the greater Intelligence and SOF Communities supporting global counterterrorism and CWMD operations.

Today, Zel Technologies remains at the forefront of intelligence missions, advancing CWMD and global counterterrorism efforts, while also addressing emerging threats posed by near‑peer adversaries. Our team remains committed to delivering adaptive, innovative, and cost‑effective solutions across multiple domains, in alignment with the mission priorities of the U.S. Government and its partner nations.

Our Mission

Through our commitment to innovation and quality, our skilled teams deliver robust, technology driven solutions and insights that empower our customers to overcome complex challenges and achieve their mission objectives.

Our Workforce

ZelTech team members represent a wide range of backgrounds, skills, experience, and personalities bound together by common objectives and mutual respect. You will join a caring community of professional, including many military veterans who challenge and support each other in seeking the right solutions to important matters.

• Medical, Dental and Vision Insurance
• 401k immediate vesting with company match
• Flexible Spending Accounts
• Health Savings Account with company contributions
• Employee Assistance Program (EAP)
• Bonuses for performance
• Educational assistance and special training programs
• Voluntary benefits (accidental, critical illness, whole life)
• Group life insurance (Company paid)
• Short-term and Long-term Disability Insurance (Company paid)
• Paid Time Off (PTO), Holiday Leave, Jury Duty, and Military Leave
• Health and fitness reimbursement
• Employee discounts on various services and products

ZelTech is an equal opportunity employer and does not discriminate based on race, color, religion, creed, sex, age, sexual orientation, national origin, disability, marital status, military status, genetic predisposition, or any other basis protected by law.