Fabrication Technician (Composite)

Zel Technologies, LLC; Town of Florida (NY); Hybrid; USD 60,000 - 90,000; Full time

Benefits offered by this job

Medical insurance

401k with company match

Bonuses for performance

Paid time off

Job summary

Zel Technologies, LLC in Cape Canaveral, FL is seeking a Fabrication Technician Composites to build prototype and limited-production components, focusing on carbon fiber fabrication. The role requires hands-on experience with composites in a fast-paced team environment.

The ideal candidate has 5+ years in composite fabrication, knowledge of resin systems, and the ability to work closely with engineers to refine manufacturing processes.

Qualifications

• Must have US citizenship.
• High school diploma or equivalent.
• 5+ years direct composite fabrication experience.
• Experience with hand lay-up of carbon fiber using custom molds.
• Knowledge of wet lay-up, prepregs, vacuum bagging, resin infusion.
• Background check and drug screening.

Responsibilities

• Fabricate prototype and low-volume production composite components using carbon fiber, fiberglass, Kevlar, and other composites.
• Perform precision hand lay-up of carbon fiber into custom molds.
• Prepare molds, tooling, and materials for fabrication (cutting, kitting, vacuum bagging, curing).
• Select and apply resins and reinforcement materials based on design.
• Execute finishing operations including trimming, bonding, sanding, machining, and inspection.
• Collaborate with engineering to develop and improve processes for prototype and production parts.
• Maintain high workmanship standards with safety compliance.
• Document fabrication processes and provide feedback for continuous improvement.

Skills

Composite fabrication

Carbon fiber

Hand lay-up

Vacuum bagging

Education

High school diploma

Tools

3D CAD modeling

CNC routing

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Full Time Cape Canaveral Space Force Station, FL, Cape Canaveral, FL, US

14 days ago Requisition ID: 2186

* This position is eligible for a $500 ZelTech Non-Employee Referral fee. Contact ZelTech Recruiters for questions concerning this matter. *

Job Summary

We are seeking a skilled Fabrication Technician Composites to join our engineering and manufacturing team. This role is responsible for building high-quality prototype and limited-production composite components, with a primary focus on carbon fiber fabrication. The ideal candidate is a hands-on technician with extensive experience in composite manufacturing processes, exceptional attention to detail, and the ability to work effectively in a collaborative, fast-paced environment.

Responsibilities

• Fabricate prototype and low-volume production composite components using carbon fiber, fiberglass, Kevlar, and other advanced composite materials.
• Perform precision hand lay-up of carbon fiber into custom molds using a variety of composite manufacturing techniques.
• Prepare molds, tooling, and materials for fabrication, including cutting, kitting, vacuum bagging, and curing operations.
• Select and apply appropriate composite resins, adhesives, and reinforcement materials based on design and performance requirements.
• Execute composite finishing operations including trimming, bonding, sanding, machining, and inspection.
• Work closely with engineering to develop, refine, and improve manufacturing processes for prototype and production parts.
• Maintain high standards of workmanship while ensuring compliance with quality and safety procedures.
• Assist in the development and fabrication of tooling, fixtures, and manufacturing aids.
• Document fabrication processes and provide feedback for continuous process improvement.

Requirements

• Must be a US citizen.
• High school diploma or equivalent.
• Minimum 5 years of direct experience in composite fabrication.
• Demonstrated experience with hand lay-up carbon fiber fabrication using custom molds.
• Strong understanding of composite manufacturing methods, including wet lay-up, vacuum bagging, prepreg processing, resin infusion, and other advanced composite fabrication techniques.
• Experience working with a variety of composite resin systems, including epoxy, vinyl ester, and polyester, with knowledge of proper selection and application.
• Successful background and drug screening check.

Preferred Requirements

• Experience fabricating UAV, aerospace, or aircraft fuselage and wing structures.
• Technical certification in composite manufacturing or related field.
• Experience with 3D CAD modeling or drafting software.
• Experience operating and fabricating parts using 3D printers and CNC routers.
• Strong mechanical aptitude with the ability to interpret engineering drawings and specifications.
• Excellent hand skills and craftsmanship with meticulous attention to detail.
• Ability to identify and resolve fabrication issues while maintaining dimensional accuracy and cosmetic quality.
• Strong organizational skills and the ability to manage multiple projects simultaneously.
• Technical certification in Composite Manufacturing or a related discipline.
• Minimum of 5 years of direct composite fabrication experience.
• Aerospace, UAV, motor sports, marine, or other advanced composite manufacturing experience.

Physical Demands or Work Environment

This position is best suited for an individual who enjoys building innovative products in a collaborative, small-team environment. The successful candidate will be self-motivated, dependable, quality-focused, and comfortable working closely with engineers and fellow technicians to develop new products from concept through limited production. Must be able to lift up to 50 lbs. when required.

About ZelTech

Founded in 1988 by Ret. Col. Jack L. Ezzell Jr., Zel Technologies is a trusted leader in national security, providing comprehensive research, development, engineering, and operational support to the Department of Defense, the Intelligence Community, and federal agencies. Originally focused on leveraging operational and software expertise to improve time-critical targeting capabilities for the military, the company advanced its capabilities to provide scientific and HUMINT expertise for CBRNE collection and analysis. In the wake of 9/11, Zel Technologies rapidly expanded its capabilities to provide turnkey ISR support services to US Special Operations Forces (SOF), as well as advanced technical & operational intelligence, physical & data science, and engineering support services to the greater Intelligence and SOF Communities supporting global counterterrorism and CWMD operations.

Today, Zel Technologies remains at the forefront of intelligence missions, advancing CWMD and global counterterrorism efforts, while also addressing emerging threats posed by near-peer adversaries. Our team remains committed to delivering adaptive, innovative, and cost-effective solutions across multiple domains, in alignment with the mission priorities of the U.S. Government and its partner nations.

Our Mission

Through our commitment to innovation and quality, our skilled teams deliver robust, technology driven solutions and insights that empower our customers to overcome complex challenges and achieve their mission objectives.

Our Workforce

ZelTech team members represent a wide range of backgrounds, skills, experience, and personalities bound together by common objectives and mutual respect. You will join a caring community of professional, including many military veterans who challenge and support each other in seeking the right solutions to important matters.

• Medical, Dental and Vision Insurance
• 401k immediate vesting with company match
• Flexible Spending Accounts
• Health Savings Account with company contributions
• Employee Assistance Program (EAP)
• Bonuses for performance
• Educational assistance and special training programs
• Voluntary benefits (accidental, critical illness, whole life)
• Group life insurance (Company paid)
• Short-term and Long-term Disability Insurance (Company paid)
• Paid Time Off (PTO), Holiday Leave, Jury Duty, and Military Leave
• Health and fitness reimbursement
• Employee discounts on various services and products

ZelTech is an equal opportunity employer and does not discriminate based on race, color, religion, creed, sex, age, sexual orientation, national origin, disability, marital status, military status, genetic predisposition, or any other basis protected by law.