Fabrication Engineer (Manufacturing Engineer IV)

SGS Consulting; Nashville (TN); Sur place; USD 85 000 - 120 000; Plein temps

Résumé du poste

SGS Consulting in Nashville, TN seeks a Quality/Manufacturing Engineer to lead equipment installation projects and drive process improvements across PFMEA, control plans and Lean Six Sigma initiatives.

You will coordinate with Safety, Facilities, Maintenance, Production and Quality teams, monitor metrics, conduct root-cause analyses, and mentor the Quality Team. Bachelor’s degree in engineering is required.

Qualifications

• Bachelor's degree in Engineering, Manufacturing Engineering, Industrial Engineering, Quality Engineering, or a related field.
• Strong background in Quality, Manufacturing or Industrial Engineering with experience in production quality and process improvement.
• Knowledge of PFMEA, Control Plans, and Process Flow Mapping.
• Experience with 8D problem solving (5 Why, Fishbone/Ishikawa, RCA) and CAPA.

Responsabilités

• Manage projects related to installation and setup of fabrication equipment (punch/laser machines, press brakes, epoxy/paint lines).
• Coordinate across Safety & Environment, Facilities, Maintenance, Production, Quality and stakeholders for timely implementation.
• Monitor, analyze, and report key quality metrics for production lines and identify improvement opportunities.
• Lead PFMEA and ensure Process Control Plans are developed and implemented.
• Lead 5S, Kaizen, Lean Manufacturing, and Six Sigma initiatives.
• Coach, mentor and provide technical guidance to Quality Team members; present to leadership and customers.

Connaissances

Punch/Laser machines

Press brakes

Paint lines

Epoxy lines

Quality Engineering

Manufacturing Engineering

Industrial Engineering

PFMEA

Control Plans

Process Flow Mapping

8D problem solving

5 Why

Fishbone/Ishikawa

Root Cause Analysis

CAPA

Lean Manufacturing

Six Sigma

5S

Kaizen

Statistical methods

Quality audits

ISO 9000

Digital quality tools

Project management

Microsoft Office

Formation

Bachelor's degree in Engineering/Manufacturing/Industrial/Quality Engineering

Outils

Microsoft Office

Description du poste

Job Responsibilities:

Manage projects related to the installation and setup of fabrication equipment, including punch/laser machines, press brakes, epoxy lines, paint lines, and related equipment. Coordinate activities across Safety & Environment, Facilities, Maintenance, Production, Quality, and other stakeholders to ensure timely equipment implementation. Monitor, analyze, and report key quality metrics for production lines. Analyze manufacturing and quality data to identify process improvement opportunities. Manage quality-related production disruptions, alerts, and process issues. Conduct root cause analysis and implement corrective and preventive actions for product and process defects, including customer complaints. Lead PFMEA activities and ensure Process Control Plans are developed and effectively implemented. Lead continuous improvement initiatives involving 5S, SPS, Kaizen, Lean Manufacturing, and Six Sigma. Support the implementation and adoption of digital quality tools. Coordinate the identification, review, and approval of production deviations. Oversee surveillance testing requirements for assigned product lines. Maintain and continuously improve quality systems based on ISO 9000 standards. Conduct internal process and quality audits. Identify and implement manufacturing and quality best practices. Coach, mentor, and provide technical guidance to Quality Team members. Present technical and quality-related information to leadership and customers.

Skills:

Experience with fabrication equipment, including:

• Punch/Laser machines
• Press brakes
• Paint lines
• Epoxy lines

Punch/Laser machines Press brakes Paint lines Epoxy lines

Strong background in Quality Engineering, Manufacturing Engineering, Industrial Engineering, or a combination of these areas. Experience with manufacturing processes, production quality, and process improvement. Knowledge of PFMEA, Control Plans, and Process Flow Mapping. Experience with 8D problem solving, including:

• 5 Why
• Fishbone/Ishikawa
• Root Cause Analysis
• Corrective and Preventive Actions (CAPA)

Knowledge of Lean Manufacturing and Six Sigma methodologies. Experience with 5S, Kaizen, and continuous improvement. Experience with statistical methods and quality data analysis. Experience conducting process and quality audits. Knowledge of ISO 9000/ISO-based quality systems. Experience implementing or using digital quality tools. Project management experience involving equipment installation, manufacturing processes, or production-line implementation. Ability to coordinate multiple stakeholders and manage cross-functional activities. Ability to lead quality and continuous improvement projects. Strong coaching and mentoring abilities. Ability to present technical information to leadership, customers, and cross-functional teams. Strong interpersonal and collaborative skills. Proficiency with Microsoft Office applications, including Excel, Word, and PowerPoint.

Education/Experience:

Bachelor's degree in Engineering, Manufacturing Engineering, Industrial Engineering, Quality Engineering, or a related field