Extrusion & Polymer Process Engineer — Fiber Optics

Prysmian USA; Lexington (SC); On-site; USD 65,000 - 85,000; Full time

Job summary

Prysmian USA is seeking an Extrusion & Polymer Process Engineer for fiber optic cables to transform materials science and data into stable, high-yield manufacturing. You will engineer production lines, analyze defects with root cause methods, and partner with Quality to sustain compliance.

The role emphasizes documentation, continuous improvement, and timely support for production teams in a fast-paced environment. Co-op/internship welcome for related engineering fields.

Qualifications

• Bachelor's degree in engineering required.
• Approx. 1 year of manufacturing env. experience or co-ops/internships welcome.
• Knowledge of extrusion, polymer processing, and optical fiber handling preferred.

Responsibilities

• Design and scale extrusion and polymer processes for optical cable lines.
• Use SPC, DOE, and data analysis to reduce variation and bottlenecks.
• Document SOPs and work instructions to align with best practices.

Skills

Data analysis

SPC

Lean manufacturing

Six Sigma

Root cause analysis

Communication

Team player

Education

Bachelor's degree in Mechanical, Electrical, Industrial, or related engineering

Tools

SAP (ERP)

DOE software

Job description

Build the future of connectivity with PrysmianWe manufacture the cables that power cities and carry data across oceans—energy and telecom solutions from underground and submarine power transmission to optical fiber, copper, and connectivity. Our community of 30,000 people in 50+ countries thrives on engineering excellence. Make Your Mark at Prysmian Group - Join UsWhy this role mattersAs our Extrusion & Polymer Process Engineer for fiber optic cables, you will turn materials science and data into stable, high-yield processes that meet stringent industry standards while enabling new product introductions.Your impact (bullet focus)Process design & scaling: Engineer and improve manufacturing processes for optical cable lines; convert R&D intent into capable production.Data-driven improvement: Use SPC, statistical techniques, and DOE to detect variation, remove bottlenecks, and implement corrective actions.Documentation: Author and sustain SOPs and detailed work instructions aligned to best practices.Quality partnership: Work alongside Quality Assurance to analyze defects, protect product integrity, and sustain compliance.Asset performance: Coordinate with vendors for upgrades and maintenance strategies that enhance uptime and throughput.Lean/Six Sigma: Lead kaizen and cost-reduction projects that eliminate waste without trading off quality.Technical support: Serve as the go-to resource for production troubleshooting; drive 5 Why and root cause/corrective action to closure.What you bringEducation: Bachelor’s in Mechanical, Electrical, Industrial, or related engineering.Experience: Approximately 1 year in a manufacturing environment across manufacturing engineering, statistical planning techniques, business systems, project management, and/or quality control (co-ops/internships welcome).Pluses: Knowledge of extrusion, polymer processing, and optical fiber handling.Core skills: Strong analytical thinking; fluency with SPC and data analysis tools; working knowledge of Lean Manufacturing and Six Sigma; clear communicator and team player; able to juggle multiple projects in a fast-moving setting.Preferred background: Telecommunications or fiber optic cable manufacturing; hands-on extrusion experience, polymer handling, and die design.Work settingManufacturing floor environment with active production equipment.Occasional lifting and extended standing.Capabilities and toolsBachelor's DegreeData Analysis and ManipulationContinuous ImprovementTroubleshooting Skills5 Why (Root Cause Analysis Method)Advanced Product Quality Planning (APQP)Cell CultureProcess EngineeringProduction OptimizationElectrical / Electronic SystemsLean Manufacturing PrinciplesSix Sigma ExperienceBudgeting / Forecasting ExperienceProcess DevelopmentSAP (ERP)