Extrusion & Polymer Process Engineer — Fiber Optics

Crosslinked

Lexington (SC)

On-site

USD 98,000 - 118,000

Full time

2 days ago
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Job summary

Prysmian is seeking an Extrusion & Polymer Process Engineer for fiber optic cables in Lexington, SC. You will turn materials science and data into stable, high-yield extrusion processes that meet industry standards and enable new product introductions.

The role emphasizes hands-on extrusion experience, polymer handling, and die design, with a focus on Lean/Six Sigma and continuous improvement. Join a global leader in energy and telecom cables.

Qualifications

  • Bachelor’s in Mechanical, Electrical, Industrial, or related engineering.
  • About 1 year of manufacturing/engineering experience.
  • Nice-to-have: extrusion, polymer processing, optical fiber handling.

Responsibilities

  • Design and scale extrusion processes for optical cable lines to convert R&D concepts into production.
  • Apply SPC, DOE and Lean Six Sigma to reduce variation, remove bottlenecks and drive improvements.
  • Create, update and control SOPs and work instructions to ensure consistent practices.
  • Collaborate with Quality Assurance to analyze defects and protect product integrity.
  • Coordinate with vendors for upgrades and maintenance to improve uptime and throughput.
  • Lead Kaizen and cost-reduction initiatives without sacrificing quality.
  • Provide technical support for production, driving root-cause analysis and corrective actions.

Skills

SPC
DOE
Lean Six Sigma
Data analysis

Education

Bachelor's in Mechanical, Electrical, or Industrial Engineering

Tools

SAP (ERP)

Job description

Crosslinked

Jobs/Thermoplastics/Extrusion & Polymer Process Engineer — Fiber Optics

One of 8,097 open polymer and materials roles on Crosslinked, each read for materials, degree, visa and salary. See roles like this

PR

Extrusion & Polymer Process Engineer — Fiber Optics

Prysmian

  • Lexington, SC,yesterday,verified 36 min ago

$98k – $118k

BS-level Process Engineering roles on Crosslinked list a median of $116k (777 that show pay).

Engineer and improve extrusion-based manufacturing processes for fiber optic cable lines using SPC, DOE and Lean/Six Sigma.

Worth knowing
Why it is interesting.

Own extrusion process capability on optical cable lines, from R&D scale-up to production yield.

Might not be for you.

Polymer knowledge is only a plus; the role leans on Lean/Six Sigma and manufacturing engineering rather than materials science.

Generalist First industry roleInternship-friendlyBS acceptable Realistic requirements

Adjacent materials role:Title and role: engineer extrusion processes for optical cable lines; "Knowledge of extrusion, polymer processing" a plus; "hands‑on extrusion experience, polymer handling, and die design"

Seniority Entry level

Work On-site

Type Full-time

Degree BS

Experience 1+ yrs

Industry Telecommunications

Role Process Engineering

Materials

polymers,571 roles

Role details

Build the future of connectivity with Prysmian We manufacture the cables that power cities and carry data across oceans—energy and telecom solutions from underground and submarine power transmission to optical fiber, copper, and connectivity. Our community of 30,000 people in 50+ countries thrives on engineering excellence. Make Your Mark at Prysmian Group - Join Us Why this role matters As our Extrusion & Polymer Process Engineer for fiber optic cables, you will turn materials science and data into stable, high-yield processes that meet stringent industry standards while enabling new product introductions. Your impact (bullet focus)

  • Process design & scaling: Engineer and improve manufacturing processes for optical cable lines; convert R&D intent into capable production.
  • Data-driven improvement: Use SPC, statistical techniques, and DOE to detect variation, remove bottlenecks, and implement corrective actions.
  • Documentation: Author and sustain SOPs and detailed work instructions aligned to best practices.
  • Quality partnership: Work alongside Quality Assurance to analyze defects, protect product integrity, and sustain compliance.
  • Asset performance: Coordinate with vendors for upgrades and maintenance strategies that enhance uptime and throughput.
  • Lean/Six Sigma: Lead kaizen and cost-reduction projects that eliminate waste without trading off quality.
  • Technical support: Serve as the go‑to resource for production troubleshooting; drive 5 Why and root cause/corrective action to closure.
What you bring
  • Education: Bachelor’s in Mechanical, Electrical, Industrial, or related engineering.
  • Experience: Approximately 1 year in a manufacturing environment across manufacturing engineering, statistical planning techniques, business systems, project management, and/or quality control (co-ops/internships welcome).
  • Pluses: Knowledge of extrusion, polymer processing, and optical fiber handling.
  • Core skills: Strong analytical thinking; fluency with SPC and data analysis tools; working knowledge of Lean Manufacturing and Six Sigma; clear communicator and team player; able to juggle multiple projects in a fast-moving setting.
  • Preferred background: Telecommunications or fiber optic cable manufacturing; hands‑on extrusion experience, polymer handling, and die design.
Work setting
  • Manufacturing floor environment with active production equipment.
  • Occasional lifting and extended standing.
Capabilities and tools
  • Bachelor's Degree
  • Data Analysis and Manipulation
  • Continuous Improvement
  • Troubleshooting Skills
  • 5 Why (Root Cause Analysis Method)
  • Advanced Product Quality Planning (APQP)
  • Cell Culture
  • Process Engineering
  • Production Optimization
  • Electrical / Electronic Systems
  • Lean Manufacturing Principles
  • Six Sigma Experience
  • Budgeting / Forecasting Experience
  • Process Development
  • SAP (ERP)
Connected

All roles at PrysmianMore Process Engineering rolesThermoplastics roles

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Common questions

What is the salary for the Extrusion & Polymer Process Engineer — Fiber Optics role at Prysmian?

The listed annual base salary range is $98K–$118K. This figure is taken from the posting itself.

Where is the Extrusion & Polymer Process Engineer — Fiber Optics role at Prysmian based?

This role is based in Lexington, SC.

What degree is required for the Extrusion & Polymer Process Engineer — Fiber Optics role at Prysmian?

This role asks for a bachelor's degree.

How many years of experience does this Extrusion & Polymer Process Engineer — Fiber Optics role require?

The posting calls for at least 1 year of relevant experience.

What polymers or materials does this Extrusion & Polymer Process Engineer — Fiber Optics role work with?

polymers.

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