Extrusion Operator (PFC)

Five Star Management LLC.; Houston (TX); On-site; USD 33,000 - 42,000; Full time

Job summary

Five Star Management LLC. in Houston, TX is seeking an extrusion operator to set up, operate and maintain extrusion machinery to melt resin and form plastic sheets.

You will adjust tooling and processing parameters, monitor quality, follow GMP and HACCP guidelines, and keep accurate production reports in a fast-paced manufacturing environment.

Qualifications

• Independence to work with minimal supervision.
• Mechanical skills to run extrusion equipment.
• Ability to perform basic math and measurements.
• Awareness to identify machine process, safety and quality issues.
• Capable of multitasking in a fast-paced environment.
• Detail-oriented with focus on quality.
• Reading and writing skills required.
• Familiarity with GMPs, HACCP and food safety standards.

Responsibilities

• Set up, operate, and maintain extrusion machinery.
• Adjust tooling and process parameters to meet specs.
• Monitor for defects and machine malfunctions.
• Review additive inventories and dashboards.
• Coordinate with related departments to move material.
• Complete production reports accurately.
• Follow safety and sanitation regulations.

Skills

Independence

Mechanical skills

Math & measurement

Situational awareness

Multitasking

Attention to detail

Literacy

Physical stamina

GMP/HACCP knowledge

Job description

Job Details: Job Location: Houston, TX 77041, Position Type: Full Time, Job Shift: Any, Job Category: General Labor, Extrusion Operator is responsible for setting up, operating, and maintaining extrusion machinery designated to melt resin and shape plastic sheets. Adjust the tooling and processing parameters to meet product specifications. Is responsible for monitoring defects and machine malfunctions. Follows safety procedures and sanitation regulations.

DESCRIPTION

• Ensure all parameters of Safety, Food Safety and Quality are comply to minimize workplace hazards.
• Immediately report to supervisor any incident or unsafe condition identified in the workplace.
• Review working conditions of the extruder and of the dosing equipment.
• Verify all additives are in the correct tank by visually reviewing the additive inventory, including dashboard.
• Coordinate with weaving material handler to transfer the yarn to the weaving department.
• Troubleshoot and resolve minor operational issues or malfunctions that may arise during the production process to minimize downtime.
• Check function of winders and temperature and operation of the chillers.
• Measure material density, cohesion, and adhesion.
• Be vigilant of the material that is left and check the silos.
• Maintain area organized and clean.
• Fill out production reports with accuracy and attention.
• Perform all tasks with a sense of urgency and accuracy.
• Follows safety policies and sanitation regulations.
• Conduct other duties as assigned by management.

COMPETENCIES

• Ability to work independently.
• Mechanical ability to run equipment and use small hand tools.
• Basic math and measuring ability.
• Mental alertness to identify and react to machine process, quality and safety issues.
• Ability to be organized, multitask and keep up in a fast paced environment
• Detail-oriented with a focus on producing high-quality output in a timely and efficient manner.
• Able to read and write
• Repetitive bending, stooping and reaching for extended periods.
• Must be knowledgeable of GMPs, FSSC 22000:2005 and HACCP.

EXPERIENCE

• Preferred experience in plastics manufacturing
• Preferred experience in machinery operations

PHYSICAL REQUIREMENTS

• Ability to stand for long periods, lift up to 50 pounds, and perform repetitive tasks.
• Ability to operate basic tools and measuring devices (tape measure, scale, etc.).
• Ability of repetitive reaching, bending, pushing, pulling, kneeling, carrying for extended periods.

WORKING CONDITIONS

• Work is performed primarily on the manufacturing floor, which may involve exposure to loud noises, machinery, high temperatures and chemicals.
• Use of personal protective equipment (PPE) is required.