Extrusion Machine Operator

Torrey Holistics; Lancaster (TX); On-site; USD 54,000 - 76,000; Full time

Job summary

Torrey Holistics seeks a Senior Plastic Extrusion Machine Operator to lead extrusion lines, ensure safe line startups, and perform precise color/gauge changes with strict quality control.

You will monitor output metrics, perform die maintenance, and train incoming crew members while upholding safety and cleanliness standards on the shop floor.

Qualifications

• High school diploma or equivalent is required.
• Vocational or technical training in machinery/manufacturing is a plus.
• Forklift certification is required or preferred.
• Fluent bilingual communication is needed to train and coordinate with crew.

Responsibilities

• Lead safe startups and shut-offs of extrusion lines.
• Perform gauge changes and color changes without line downtime.
• Calibrate and adjust calibators, flow bars, choke bars, and die lips as needed.
• Change screens on the screen changer while running or idle.
• Maintain and service Deco System per order specifications.
• Train, mentor, and guide team members in safety and process.

Skills

Mechanical aptitude

Bilingual communication

Forklift certified

Education

High school diploma or equivalent

Vocational/technical training in machinery/manufacturing

Tools

Calipers

Bow gauges

Tape measures

Torque wrenches

Power drills

Dies maintenance tools

Job description

Job SummaryThe Senior Plastic Extrusion Machine Operator leads and oversees the operation of plastic extrusion lines. This role ensures smooth line startups, color/gauge changes on the fly, precise quality control, and strict safety compliance. As a senior operator, you will monitor output metrics, perform die maintenance, operate downstream equipment like Deco systems, and train incoming crew members.Key ResponsibilitiesLine Startup & Machine Operation- Execute safe, proper startups and shut-offs of extrusion lines.Perform gauge changes up or down without dropping the line.Conduct orderly color changes without causing product overruns or material waste.Calibrate and adjust calibrators, flow bars, choke bars, and die lips as needed.Change screens on the screen changer while the line is running or idle.Clean vacuum systems and understand their full operating functions.Tooling & Die Maintenance- Safely change, clean, disassemble, reassemble, and store dies.Disassemble die ends to clear material lodged in air chambers.Install, maintain, and change the Deco System on the fly per order specifications.Quality Assurance & Technical Reporting- Interpret work orders and adjust masterbatches to meet exact production targets.Perform continuous quality checks for gram weight, color, corona, size (length/width), and squareness; record metrics on every sheet.Clean and maintain the blender and loader systems to prevent cross-contamination.Accurately calculate production metrics, including pieces per hour and pounds per hour.Verify and complete production reports, count sheets, raw material consumption logs, purge reports, and downtime logs.Leadership & Team Support- Master all duties of the Back-End Helper and Assistant Operator positions.Train, mentor, and guide team members willing to learn the process.Lead by example regarding safety procedures, site cleanliness, and required PPE usage.Qualifications & RequirementsEducation & Experience- High school diploma or equivalent required; vocational or technical training in machinery/manufacturing is a plus.Certified forklift operator with hands-on experience.Fluent bilingual communication skills required to effectively train and coordinate with crew members.Technical Skills & Tools- Strong mechanical aptitude with hands-on experience using precision measurement tools (calipers, bow gauges, tape measures, feeler gauges) and hand/power tools (ratchets, torque wrenches, power drills, utility knives).In-depth understanding of blending, loading, and filtration systems.Physical Requirements & Working Conditions- Ability to stand for long shifts and regularly lift materials weighing up to 50 lbs.Flexibility to work various shifts, weekends, and overtime as needed.Commitment to wearing full Personal Protective Equipment (PPE) and maintaining an organized work area.You should be proficient in:Tape Measure ReadingPlastic Extrusion Experience