Experienced Machine Operator - 1st and 3rd Shift

Northland Plastics, Inc.; Sheboygan (WI); On-site; USD 35,000 - 45,000; Full time

Job summary

A manufacturing company located in Sheboygan, Wisconsin, is seeking a Machine Operator to set up and operate extrusion machines. The ideal candidate will have prior experience in plastic extrusion, a high school diploma, and strong mechanical skills. Responsibilities include monitoring machine parameters for quality, performing regular inspections, and adhering to safety protocols. This role emphasizes attention to detail and teamwork, ensuring compliance with company standards and regulatory requirements.

Qualifications

• Must have previous experience in plastic extrusion.
• Basic mechanical aptitude and troubleshooting skills.
• Familiarity with extrusion machinery and plastics materials.

Responsibilities

• Set up extrusion machines according to production requirements.
• Monitor machine parameters and adjust as needed for quality.
• Perform inspections for dimensional accuracy and defects.
• Follow safety protocols and maintain a clean work area.

Skills

Ability to read technical drawings

Proficient in measuring tools

Strong attention to detail

Good communication skills

Education

High school diploma or equivalent (GED)

Tools

Calipers

Micrometers

Gauges

Job description

Description

Machine Operation & Setup

• Set up extrusion machines, tooling, and downstream equipment (calibrators, cooling tanks, pullers, cutters, winders) according to production requirements.
• Start up, operate, and shut down extrusion lines in a safe and controlled manner.
• Load raw materials, colorants, and additives into hoppers and ensure proper blending.
• Monitor machine parameters (temperature, pressure, screw speed, vacuum, water flow) and adjust as needed to maintain product quality.
• Package parts to product specifications.

Quality Assurance

• Perform regular inspections of extruded profiles for dimensional accuracy, surface finish, and defects.
• Use calipers, micrometers, gauges, and other measuring devices to verify tolerances.
• Document quality checks and production data in line with company procedures.
• Identify, troubleshoot, and correct issues related to extrusion quality (e.g., surface blemishes, warping, dimensional variation).

Maintenance & Troubleshooting

• Perform basic machine maintenance such as cleaning dies, calibrators, and filters.
• Troubleshoot extrusion and downstream equipment issues to minimize downtime.
• Report mechanical, electrical, or tooling problems to maintenance or supervisory staff.

Safety & Compliance

• Follow all safety protocols, including lockout/tagout, PPE use, and safe material handling.
• Maintain a clean and organized work area in compliance with 5S and housekeeping standards.
• Adhere to company policies, procedures, and regulatory requirements (OSHA, ISO, etc.).

Requirements

Education & Experience

• High school diploma or equivalent (GED) required.
• Must have previous experience in plastic extrusion.
• Basic mechanical aptitude and troubleshooting skills.
• Familiarity with extrusion machinery, plastics materials (PVC, HDPE, ABS, PP, etc.), and additives.

Skills & Competencies

• Ability to read and interpret technical drawings, production orders, and specifications.
• Proficient in using measuring tools (calipers, micrometers, gauges).
• Strong attention to detail and commitment to quality.
• Good communication and teamwork skills.