Extrusion Engineer

Impact Plastics Group; Putnam (CT); On-site; USD 85,000 - 115,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401(k) retirement plan

Paid vacation and holidays

Training and professional development

Job summary

Impact Plastics is seeking an experienced Extrusion Engineer to optimize extrusion processes and advance manufacturing capabilities in Putnam, CT. You will collaborate with production, quality, maintenance, and engineering teams to drive continuous improvement, enhance efficiency, and maintain product quality.

The ideal candidate is a hands-on problem solver with strong plastics extrusion knowledge and a passion for process improvement. This role is Full-Time and on-site at our Putnam facility.

Qualifications

• Hands-on technical expertise in plastics extrusion and process improvement.
• Strong analytical and problem-solving abilities.
• Experience working with cross-functional teams (production, quality, maintenance, engineering).

Responsibilities

• Lead extrusion process development, validation, improvement, and documentation.
• Support daily manufacturing operations to meet quality, cost, and delivery goals.
• Identify and implement process improvements to reduce scrap and boost efficiency.
• Analyze production data, troubleshoot issues, and implement corrective actions.
• Conduct root cause analyses and develop sustainable solutions.

Skills

Extrusion expertise

Problem solving

Cross-functional collaboration

Project management

Education

Bachelor's degree in Mechanical, Chemical, Industrial Engineering

Job description

Impact Plastics is seeking an experienced Extrusion Engineer to join our manufacturing team in Putnam, Connecticut.

In this role, you will play a key part in optimizing extrusion processes, improving equipment performance, and advancing our manufacturing capabilities. Working closely with production, quality, maintenance, and engineering teams, you will drive continuous improvement initiatives that enhance efficiency, reduce waste, and maintain product quality.

The ideal candidate is a hands‑on problem solver with strong technical expertise in plastics extrusion, a passion for process improvement, and the ability to collaborate across teams to deliver measurable results.

Key Responsibilities

Company: Impact Plastics

Location: Putnam, CT

Job Type: Full-Time, On-Site

Reports To: Plant Manager

About the Position

Impact Plastics is seeking an experienced Extrusion Engineer to join our manufacturing team in Putnam, Connecticut.

In this role, you will play a key part in optimizing extrusion processes, improving equipment performance, and advancing our manufacturing capabilities. Working closely with production, quality, maintenance, and engineering teams, you will drive continuous improvement initiatives that enhance efficiency, reduce waste, and maintain product quality.

The ideal candidate is a hands‑on problem solver with strong technical expertise in plastics extrusion, a passion for process improvement, and the ability to collaborate across teams to deliver measurable results.

Key Responsibilities

Extrusion Process Engineering & Optimization

• Lead extrusion and secondary operations process development, validation, improvement, and documentation.
• Support daily manufacturing operations and customer production runs to meet quality, cost, and delivery objectives.
• Identify and implement process improvements to increase efficiency, reduce scrap, and improve product consistency.
• Analyze production data, troubleshoot process issues, and implement corrective actions.
• Conduct root cause analysis investigations and develop sustainable solutions to quality and production challenges.

Equipment, Technology & Innovation

• Provide hands‑on troubleshooting support for extrusion lines, downstream equipment, and auxiliary systems.
• Evaluate and recommend new technologies, tooling, and equipment upgrades to enhance manufacturing capabilities.
• Coordinate production and prototype extrusion trials.
• Develop and maintain process documentation, work instructions, and standard operating procedures (SOPs).

Cross-Functional Collaboration & Leadership

• Collaborate with Production, Quality, Maintenance, and Engineering teams to support operational excellence.
• Train and mentor production personnel on extrusion processes, equipment optimization, and safety standards.
• Communicate production metrics, technical findings, and project updates to internal teams, leadership, customers, and suppliers.
• Promote safe work practices and support a culture of continuous improvement.

Qualifications

• Bachelor's degree in Mechanical, Chemical, Industrial Engineering, or a related field preferred.
• Minimum of 5 years of experience in extrusion manufacturing preferred, ideally within plastics or polymer processing.
• Strong knowledge of extrusion equipment, dies, tooling, resins, and downstream systems.
• Demonstrated experience implementing process improvements to enhance manufacturing performance.
• Experience with Lean Manufacturing or Six Sigma methodologies preferred.
• Ability to conduct root cause analysis and implement corrective and preventive actions (CAPA).
• Strong mechanical aptitude and hands‑on troubleshooting skills.
• Experience training, coaching, or mentoring production personnel.
• Strong organizational, analytical, communication, and project management skills.

Benefits & Perks

At Impact Plastics, we recognize that our people are essential to our success. We offer a supportive, team‑oriented environment where employees can develop their skills, contribute ideas, and grow their careers.

Our benefits include:

• Medical, dental, and vision insurance
• 401(k) retirement plan
• Paid vacation and holidays
• Training and professional development opportunities
• Opportunities for career advancement
• Collaborative, team‑oriented work environment

Career Growth & Development

This position offers opportunities for advancement into Engineering Leadership, Technical Operations Management, or Plant Leadership roles.

As an Extrusion Engineer, you will have the opportunity to influence process innovation, evaluate new technologies, and contribute to the long‑term manufacturing strategy of our Putnam facility.

About Impact Plastics

Impact Plastics is a leading manufacturer of innovative plastic sheet solutions for rigid packaging applications. We combine technical expertise, advanced manufacturing capabilities, and a commitment to quality to deliver customized solutions that meet the evolving needs of our customers.

Our team is dedicated to continuous improvement, collaboration, and developing innovative materials and processes that drive performance.

• Please note: Work visa sponsorship is not available for this position.