Equipment & Data Relibility Engineer

Manpower Group (USA); Detroit (MI); On-site; USD 85,000 - 110,000; Full time

Job summary

Manpower Group (USA) seeks a reliability and maintenance engineer in Detroit to own and drive the RME program, ensuring data quality in CMMS and performing predictive maintenance.

You will analyze historical data, apply SPC/Weibull/FRACAS concepts, and lead RCA/FMEA/FTA while coordinating with safety and operations teams to optimize maintenance schedules.

Qualifications

• Bachelor’s degree in engineering.
• Three or more years of experience in reliability or maintenance in manufacturing.
• Certification in a recognized reliability/maintenance program.

Responsibilities

• Own continuous improvement initiatives for the RME program.
• Develop processes ensuring reliable data input into CMMS.
• Perform historical data analysis to predict equipment failures using SPC, Weibull, FRACAS, etc.
• Strive for maximum OEE by RCA, FMEA and FTA.
• Drive predictive maintenance programs based on vibration, oil analysis and infrared imaging.
• Manage O&M contracts and projects ensuring smooth data integration into CMMS.

Skills

Root Cause Analysis

FMEA

FTA

MTBF

MTTR

OEE

Predictive maintenance

Vibration analysis

Oil analysis

Infrared imaging

CMMS data management

Education

Bachelor’s degree in engineering

Reliability/maintenance certification

Tools

CMMS software

Job description

• Own continuous improvement initiatives and efforts driving the reliability and maintenance engineering (RME) program.
• Develop process and procedures ensuring reliable and quality data into CMMS software.
• Perform historical data analysis to predict repetitive equipment failure and rates by using standard prediction model such as Statistical Process Control (SPC), Statistical distributions (Weibull, exponential, etc), Failure Rate (FR), Failure Reporting, Analysis and Corrective Action System (FRACAS) to develop various KPI, six sigma based RME processes and procedures.
• Strive for maximum equipment Overall Equipment Efficiency (OEE) by performing Root Cause Analysis (RCA), Failure Modes and Effects Analysis (FMEA), Fault Tree Analysis (FTA), Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), etc.
• Drive predictive maintenance programs based on vibration, oil and infrared imaging.
• Manage O&M contracts, projects and resources as needed ensuring smooth data integration into existing CMMS software.
• Conduct PM optimization developing optimized scheduling and resource allocation.
• Develop audit program to ensure efficient PM/PdM execution with safety and reliability.
• Develop safety procedures and conduct job hazard analysis in collaboration with safety team and contractors.
• Provide leadership and management support to team leaders and planners with emergency breakdown and data driven resource scheduling.
• Establish various communication channels, standardization and understand values of 5S.
• Document and prepare KPI reports to leadership team reflecting RME periodic status.

Job Responsibilities

• Own continuous improvement initiatives and efforts driving the reliability and maintenance engineering (RME) program.
• Develop process and procedures ensuring reliable and quality data into CMMS software.
• Perform historical data analysis to predict repetitive equipment failure and rates by using standard prediction model such as Statistical Process Control (SPC), Statistical distributions (Weibull, exponential, etc), Failure Rate (FR), Failure Reporting, Analysis and Corrective Action System (FRACAS) to develop various KPI, six sigma based RME processes and procedures.
• Strive for maximum equipment Overall Equipment Efficiency (OEE) by performing Root Cause Analysis (RCA), Failure Modes and Effects Analysis (FMEA), Fault Tree Analysis (FTA), Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), etc.
• Drive predictive maintenance programs based on vibration, oil and infrared imaging.
• Manage O&M contracts, projects and resources as needed ensuring smooth data integration into existing CMMS software.
• Conduct PM optimization developing optimized scheduling and resource allocation.
• Develop audit program to ensure efficient PM/PdM execution with safety and reliability.
• Develop safety procedures and conduct job hazard analysis in collaboration with safety team and contractors.
• Provide leadership and management support to team leaders and planners with emergency breakdown and data driven resource scheduling.
• Establish various communication channels, standardization and understand values of 5S.
• Document and prepare KPI reports to leadership team reflecting RME periodic status.

Required Education and Experience

• Bachelor’s degree in any engineering discipline
• Three (3) or more years of experience in a specialty designation area preferably in a continuous or discrete manufacturing or operation settings.
• Certification in any recognized reliability and maintenance program.

Environmental Working Requirements:

Work is performed within an office, plant environment, remote sites, or other locations. Employees within this classification may be exposed to dust and electrical connections, and frequent work with computer equipment.