Engineering Specialist

albanyjobs; Grapevine, Town of Texas (TX, WI); On-site; USD 110,000 - 150,000; Full time

Job summary

albanyjobs seeks an Engineering Specialist focused on weaving processes to lead advanced composites projects at its DFW facility. You will plan and oversee technical execution for 3D Jacquard weaving, 2D weaving, and contour weaving across internal and customer-funded initiatives.

The role requires a BS in Engineering with 10+ years in composites manufacturing, plus hands-on leadership, problem-solving, and strong communication.

Qualifications

• Minimum of 10 years’ experience in composites manufacturing.
• Technical leadership in a textile-based high-volume manufacturing environment.
• Expert knowledge of manufacturing processes and textile-based equipment.
• Expertise as a design/manufacturing lead for textiles and composites.
• Lean tools knowledge (5S, Visual Factory, value stream mapping) preferred.
• Proficient in MS Word, PowerPoint, Excel for work instructions.

Responsibilities

• Develop novel preforming processes using textile-based methods (weaving, tufting, braiding, fiber placement).
• Lead the design, verification and validation of new products and methods including fabrication and testing.
• Establish relationships with customer technical staff and represent AEC’s technical position.
• Provide technical leadership on POC activities and perform risk assessments with roadmaps.
• Collaborate with manufacturing engineers to identify opportunities for process improvements.
• Create process window maps and shop-floor work instructions.
• Monitor industry to identify new techniques of interest to AEC.
• Provide engineering updates to internal/external customers.
• Mentor and lead the engineering team on expertise areas.
• Support technology road-mapping activities.

Skills

Textile design

Team leadership

Communication

Organization

Hands-on work

Decision making

Project management

Education

BS in Engineering (Aerospace/Composites/Mechanical)

Tools

Fibersim

NedGraphics

TexGen

EAT

Minitab

MATLAB

Python

Job description

Job Purpose

The Engineering Specialist with Weaving Process focus is responsible for planning, organizing, and overseeing the technical execution of internal and customer funded projects directed toward developing, expanding, and maturing AEC’s family of technologies for manufacturing fiber reinforcements for use in advanced composite structures. These technologies currently include 3D Jacquard weaving, conventional 2D weaving, and a variety of special processes such as contour weaving, steered weaving and braiding. The Engineering Specialist is expected to provide technical leadership within the DFW facility, to serve as a technical consultant and to participate in technical reviews.

Job Responsibilities

In the performance of their respective tasks and duties all employees are expected to conform to the following values: Safety, Accountability, Integrity, Respect, Passion and Innovation. Put Safety first at all times, never compromise on safety for the obtainment of other objectives. Responsible for health and safety of themselves and coworkers.

1. Develop novel preforming processes using a variety of textile-based and associated methods (e.g., weaving, tufting, braiding, fiber placement, etc.). These materials may include 2D and 3D woven textiles, uni-directional fabrics, preforms utilizing fiber placement, or any combination
2. Lead the design, verification and validation process of new products, technologies and methods, including material and component fabrication and testing.
3. Establish working relationships with Customer’s technical staff. Represent AEC’s technical position in meeting with Customers.
4. Technical lead on proof-of-concept activities that may lead to new production opportunities. Perform risk assessments for these opportunities and develop roadmaps outlining work that must be performed to minimize those risks.
5. Work closely with manufacturing engineers to identify opportunities for improving existing processes.

1. Establish process and performance limits; create effective process window maps; distill into effective work instructions for shop floor personnel.
2. Monitor the industry to identify new techniques and process that may be of interest to AEC.

1. Provide engineering/technical project updates and communications as needed by internal and external customers.
2. Provide mentoring and technical leadership to the engineering organization in relevant areas of expertise. Identify and support implementation of organizational process improvement initiatives.
3. Support technology road-mapping activities.

Qualifications/Characteristics

A candidate for Engineering Specialist is expected to have a BS in Engineering (preferred Aerospace, Composites, Mechanical), advanced degree is preferred or equivalent from relevant experience, and be able to demonstrate competence in one or more of the following areas:

Knowledge:

• Minimum of 10 years’ experience in composites manufacturing
• Technical leadership in a textile-based high-volume manufacturing environment
• Expert knowledge and experience with manufacturing processes and related textile-based equipment
• Expertise as a design/manufacturing lead for textiles and composites
• Structured problem solving skills; Six Sigma certification preferred, but not required
• Working knowledge or understanding of lean tools such as 5S, Visual Factory, value stream mapping
• Proficient in the use of Microsoft software (MS Word, PowerPoint, Excel) to enable the creation of work instruction and other production documentation
• Knowledge of composite materials mechanical behavior and structural test methods

Skills / Abilities:

• Experience with textile design, simulation, loom software (e.g., Fibersim, NedGraphics, TexGen, EAT)
• Experience with software for statistical analysis (e.g., Minitab, MATLAB, Python)
• Team and people skills that are required to ensure efficient execution of tasks
• Flexible and adaptable
• Excellent written and oral communication skills
• Well organized and disciplined
• Willingness to perform “hands-on” work in dynamic work setting
• Strong Decision-making with ability to set and balance priorities
• Project Management