Engine Validation Senior Engineer

Stellantis; Auburn Hills (MI); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Company Vehicle Lease Program

Tuition reimbursement

Volunteer hours

Generous PTO

Job summary

Stellantis is seeking a Senior Engineer - Engine Validation to build and execute a comprehensive validation plan for a major engine program. You will develop DVP&R documents, coordinate engine assemblies to dyno cells, and lead DV/PV testing efforts.

The role requires strong problem solving, organizational and leadership skills to drive issues to closure. Responsibilities include test execution, root-cause analysis, and regular reporting to the Chief Engineer.

Qualifications

• Bachelor of Science in Mechanical Engineering (ABET accredited) required.
• 5+ years in internal combustion engine design, development or validation.
• 1+ year in engine validation or component/system validation.
• Understanding of DFMEA and DVP&R.

Responsibilities

• Develop engine DVP&R document for system-level testing.
• Maintain build records and arrange disposition or storage of engines.
• Coordinate engine assemblies to dyno cells for DV testing and Mule builds.
• Lead DV and PV test planning and execution for engines and components.
• Investigate validation issues, perform root-cause analysis, and implement corrective actions.
• Publish test results and report progress weekly to Chief Engineer.

Skills

Interpersonal communication

Team leadership

Problem solving

Organizational skills

Customer focus

Education

Bachelor of Science in Mechanical Engineering

ABET accredited school

Advanced degree in engine development

Tools

S2IRIUS

CAN communication

Job description

The Senior Engineer - Engine Validation is responsible for building and executing the engine validation plan for a major engine program.

Responsibilities

• Develop Engine DVP&R document for system level (engine dynamometer) testing
• Maintain build records of each engine and arrange disposition or storage as needed.
• Work with Engine Build team to arrange for the build and delivery Engine Assemblies to dyno cells for design verification (DV) testing and Mule level vehicle builds.
• Lead the Maintenance, Development, and Improvement of Test Procedures, Design Validation Plans, (“DV”) and Process Validation plans (“PV”) for Internal Combustion Engines.
• Lead development and execution of DV and PV tests based on performance requirements, core DVP, DFMEA, field issues/design issues and best practices.
• Provide technical expertise in investigation of validation issues, root cause analysis, mitigation, and corrective action plans.
• Review and publish test results to the greater team.
• Conduct tests, recreate failure modes identified during validation testing or warranty claims.
• Log Incident Reports for each issue to ensure engineering team drives issues to closure. Create issues in S2IRIUS system where appropriate
• Report out regularly to the Chief Engineer organization on the status and progress of testing. This reporting will continue weekly until the validation plan is completed and signed off by the Chief Engineer.
• As testing progresses, the Validation Engineer will update the Test Timing Plan and the DVP&R document to ensure they are kept current on at least a weekly basis.
• After testing, organize the post test analysis and teardown activity along with the project team to identify any issues or concerns.
• Review reports with the Chief Engineer and file them in PDS.
• Provide instructions for disposition, re-use or recycling of the test properties
• A final review must be completed when all validation activity is complete to ensure all records are properly collected and stored.

Basic Qualifications

• A minimum of a Bachelor of Science degree in Mechanical Engineering, from an ABET accredited school or equivalent
• 5 years minimum experience in Internal Combustion Engine component design, development and/or validation
• A minimum of 1 year of experience in engine validation or component or system validation
• Understanding of automotive processes such as DFMEA and DVP&R
• Familiarity with automotive engine design, components, and testing
• Strong interpersonal communication, team/leadership skills/experience
• Critical character traits to ensure success: Organized, Action Oriented, Dealing with Ambiguity, Customer Focus, Problem Solving.

Preferred Qualifications

• Advanced degree in with emphasis in engine development, control systems, or calibration.
• Understanding of CAN communication
• Working experience in creation and execution of validation plans for engines and engine components.
• 7 years or more in design, development and / or validation of engines
• Experience with engine teardowns and rebuilds

Our Benefits — Designed With You In Mind

Comprehensive Health & Well-being Coverage

From your very first day, you’ll have access to medical, dental, vision, and prescription drug coverage — ensuring you and your family stay healthy and protected. Also, our Employee Assistance Program (EAP) offers confidential support for personal and professional challenges, always ready when you need it.

Family Building Benefit

We proudly support all paths to parenthood- including fertility and infertility treatments, adoption services, and gestational surrogacy.

Generous Paid Time Off

We believe in work-life balance. That’s why we offer: 17+ paid holidays, including shut-down from December 24th through New Years Day every year. Vacation, float & wellbeing days, sick time and fully paid parental leave when your family needs you most.

Competitive Retirement Savings Plans

We Help You Plan For The Future With

• An employer match on contributions to your 401k, Roth, and Catch-Up plans
• An employer contribution, even if you don’t contribute

Income Protection & Insurance Options

Benefit from both employer-provided and voluntary plan offerings, including life insurance, group accident, critical illness, etc. - supporting the needs of you and your family and ensuring peace of mind.

Company Vehicle Lease Program

Eligible employees and their immediate families can participate in the company vehicle lease program, providing access to Stellantis vehicles with insurance, maintenance, and unlimited miles included. Plus, take advantage of exclusive discounts on Stellantis products.

Support for Your Growth and Giving Back

We believe in investing in your future and your passions:

• Tuition reimbursement
• Student loan refinancing programs
• 18 paid volunteer hours each year to make a difference in your community

And so much more!

When you join us, you’re not just building a career — you’re joining a company that supports you, inside and outside of work.

At Stellantis, we assess candidates based on qualifications, merit, and business needs. We welcome applications from all people without regard to sex, age, ethnicity, nationality, religion, sexual orientation, disability, or any characteristic protected by law. We believe that diverse teams reflect our identity as a global company, enabling us to better address the evolving needs of our customers and care for our future.

EOE / Disability / Veteran