End-to-End Robotics Controls Engineer (ABB/Beckhoff)

Torrey Holistics; Northbrook (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

Torrey Holistics is seeking an Robotics Controls Integration Engineer to drive hands‑on automation on the factory floor, programming ABB robots with RAPID and developing Beckhoff TwinCAT 3 PLC applications. You’ll integrate robots, sensors, and industrial devices, troubleshoot EtherCAT, and own production commissioning from development through to deployment.

You will read electrical schematics, implement interlocks and fault recovery logic, and document changes for production release, ensuring

Qualifications

• ABB robot programming and commissioning.
• Strong ABB RAPID skills.
• Beckhoff controls with TwinCAT 3.
• PLC programming with emphasis on Structured Text.
• EtherCAT configuration and troubleshooting.
• Integration of robots, PLCs, sensors, actuators, and industrial devices.
• On‑floor commissioning and troubleshooting.
• Electrical schematic reading and industrial controls troubleshooting.
• Deep understanding of sequencing, interlocks, faults, and recovery.
• End-to-end delivery from development to production commissioning.

Responsibilities

• Program, test, and commission ABB industrial robots using RAPID.
• Develop and debug Beckhoff PLC applications in TwinCAT 3 (primarily Structured Text).
• Integrate robots, PLCs, sensors, actuators, and related industrial equipment into robust automation cells.
• Configure, diagnose, and resolve EtherCAT network issues.
• Own full project execution from development through production commissioning on the manufacturing floor.
• Author reliable automation sequences with proper interlocks, fault handling, and recovery logic.
• Read electrical schematics to troubleshoot and repair industrial controls.

Skills

ABB RAPID

Structured Text

Interlocks and fault handling

On-floor commissioning

Electrical schematic reading

Robot cell integration

Team collaboration on floor

Tools

Beckhoff TwinCAT 3

ABB RobotStudio

EtherCAT diagnostics

Job description

Torrey Holistics is seeking an Robotics Controls Integration Engineer to drive hands‑on automation on the factory floor, programming ABB robots with RAPID and developing Beckhoff TwinCAT 3 PLC applications. You’ll integrate robots, sensors, and industrial devices, troubleshoot EtherCAT, and own production commissioning from development through to deployment.

You will read electrical schematics, implement interlocks and fault recovery logic, and document changes for production release, ensuring