Electronics Manufacturing Engineer

Lehigh Heavy Forge Corporation; Louisville (CO); On-site; USD 100,000 - 150,000; Full time

Benefits offered by this job

Medical, Dental, Vision

401(k) with company match

Paid Time Off (PTO)

Job summary

Metron seeks an Electronics Manufacturing Engineer to own the electronics production process from prototype through high-volume manufacturing. You will bridge design and production by supporting PCB design, building and maintaining test infrastructure, understanding device firmware, troubleshooting issues on the line, and serving as the primary technical liaison with our contract manufacturers.

This role is critical for ensuring high yield, quality, and scalability while driving root-cause

Qualifications

• Bachelor's degree in Electrical Engineering or related field.
• 5+ years manufacturing engineering experience, preferably in IoT/electronics hardware.
• Strong DFMs and PCBA manufacturing knowledge.
• Experience with manufacturing test equipment and fixture development.
• Familiarity with data analysis/visualization tools (Power BI).

Responsibilities

• Own electronics production process from prototype to high-volume manufacturing.
• Liaise with contract manufacturers for PCBA and DFM reviews; drive process optimization.
• Lead RCA and CAPA to improve yield and reduce cycle time.
• Develop and maintain test plans, fixtures, and test systems for QA.
• Collaborate with R&D, Operations, and Manufacturing to release new products and integrate systems.

Skills

PCB design

DFM

FPY analysis

Test equipment

Power BI

Python

AI tools

Education

Bachelor's degree in Electrical Engineering

Advanced degree preferred

Tools

Power BI

Epicor ERP

PCB CAD tools

Job description

Job Summary

We are looking for a hands-on Electronics Manufacturing Engineer to own the electronics production process from prototype through high-volume manufacturing. You will bridge design and production by supporting PCB design, building and maintaining test infrastructure, understanding device firmware, troubleshooting issues on the line, and serving as the primary technical liaison with our contract manufacturers. This role is critical for ensuring high yield, quality, and scalability while driving root-cause analysis and corrective actions on any production failures. You will collaborate closely with R&D, operations, and manufacturing teams to release new products, optimize throughput, and integrate systems with our core business platforms.

Company Overview

Metron is a leading provider of AI-enabled smart water management solutions. We provide the hardware and "WaterScope" software required to monitor water usage, identify costly leaks, and transform how public utilities and real estate sectors manage their most precious resource. Join us in our mission to save billions of gallons of water through ingenuity and dedication.

Key Responsibilities

• Perform basic circuit design, PCB schematic capture, layout for manufacturing test fixtures, production aids, and minor product enhancements that reduce cost, improve reliability, and improve throughput.
• Design, build, debug, and maintain manufacturing test fixtures, automated test equipment (ATE), and functional test systems to support production and quality assurance.
• Develop and maintain a thorough understanding of the Device Under Test (DUT) and its firmware, including boot sequences, diagnostics, communication protocols, and failure modes.
• Troubleshoot complex electronics issues that arise during manufacturing, including component-level failures, assembly defects, and intermittent problems.
• Act as the primary technical liaison with contract manufacturers (CMs) for PCBA (Printed Circuit Board Assembly) and DFM (Design for Manufacturability) reviews; collaborate on design feedback, process optimization, and issue resolution. Define process requirements, establish IPC-A-610 workmanship standards, conduct regular quality audits, and drive continuous yield improvements through structured supplier engagement and corrective action programs.
• Lead root-cause analysis (RCA) on production failures using structured problem-solving methods (8D, 5-Why, Fishbone, etc.) and implement corrective and preventive actions (CAPA).
• Support new product introductions (NPI) by reviewing designs for manufacturability, creating test plans, and validating fixtures and processes prior to production ramp.
• Monitor production yields, failure paretos, and test data to drive continuous improvement projects to increase first-pass yield and reduce cycle time and cost.
• Create and maintain manufacturing documentation, including test procedures, work instructions, and engineering change orders (ECOs).
• Work closely with cross-functional teams (Hardware Design, Firmware, Quality, Supply Chain, and Operations) to resolve issues quickly and prevent recurrence. Collaborate with R&D teams to transition new products from prototype to manufacturing, ensuring design for manufacturability (DFM) principles are applied to electromechanical assemblies.
• Ingest, normalize, and analyze test result data produced by Metron's functional test equipment at our CMs. Leveraging AI and machine learning tools, build and maintain analytics dashboards that surface first-pass yield (FPY), failure Pareto by structured reason codes, and trend signals to drive targeted corrective actions and measure the impact of process changes.
• Work with operations and manufacturing teams to identify bottlenecks, improve overall throughput, and expand production capacity through process optimization and automation.

Minimum Qualifications

• Bachelor's degree in Electrical or Electronics Engineering, Manufacturing Engineering Technology, or a related field; advanced degree preferred.
• 5+ years of experience in manufacturing engineering, preferably in the IoT, electronics, or consumer hardware sectors.
• Strong background in electromechanical integration, with hands-on experience in assembling and testing integrated systems. High preference for automation experience.
• Demonstrated expertise in design for manufacturing (DFM) principles.
• Working knowledge of PCBA manufacturing processes (SMT, reflow, wave/selective solder, AOI, X-ray) and IPC-A-610 acceptability standards, applied in a supplier oversight capacity-including conducting process audits, reviewing CM quality data, and driving corrective actions at external manufacturing partners.
• Proven experience designing and building functional test equipment including defining test coverage, pass/fail criteria, and parametric limits; experience deploying test systems to external sites and developing operator training materials and SOPs to qualify non-engineering personnel on test equipment operation and basic maintenance.
• Experience ingesting and analyzing structured test result data (e.g., from custom FTE or ATE platforms), building failure reason code taxonomies, and producing FPY and defect Pareto reports; proficiency with data analysis and visualization tools (e.g., Power BI) to turn raw test logs into actionable manufacturing insights.
• Active, daily use of AI tools (e.g., Claude, Claude Code) as a primary engineering productivity tool for code generation, data analysis, documentation, and problem-solving; demonstrated ability to craft effective prompts and critically evaluate AI outputs in an engineering context.
• Excellent problem-solving skills, with the ability to work in a fast-paced, cross-functional environment.
• Strong communication skills to collaborate with R&D, operations, and manufacturing

Preferred Skills

• Experience with IoT-specific technologies, such as wireless protocols (e.g., BLE/802.15.4, LPWA cellular, sub-GHz), embedded systems, and sensor integration.
• Experience developing simple GUIs and software applications (e.g., using Python/Tkinter, C#, or web-based frameworks) to aid in manufacturing processes.
• Familiarity with integrating software systems into enterprise platforms like order management, RMA, and MRP systems (e.g., via APIs, databases).
• Knowledge of manufacturing software tools (e.g., CAD for fixture design, ERP systems like Epicor).
• Certification in Six Sigma, Lean Manufacturing, or related methodologies.
• Familiarity with regulatory standards for IoT devices (e.g., FCC, CE marking).

Additional Information

• Location: Denver or Boulder Metro Areas, CO
• Employment Type: Full-time, 40+ hours a week
• Shift: Typical daytime hours; may vary based on project needs

Salary and Benefits

• Base Salary or Range: $100,000.00 to $150,000.00 USD
• Summary of Benefits: Competitive package including Medical, Dental, and Vision plans; 401(k) with company match; and Paid Time Off (PTO)

Equal Opportunity Employer

It is our intention that all qualified applicants be given equal opportunity and that selection decisions be based on job-related factors. We do not discriminate on the basis of race, color, religion, national origin, sex, age, disability, or any other status protected by law or regulation. Be aware that none of the questions are intended to imply illegal preferences or discrimination based on non-job-related information.

Close Date

This position is expected to remain open until August 31, 2026.