Principal Manufacturing Engineer

Metrea; Huntsville (AL); On-site; USD 150,000 - 170,000; Full time

Benefits offered by this job

Medical plan

HSA/FSA

Dental & vision

401(k) match

Parental leave

Generous PTO

Life insurance

Disability insurance

AD&D coverage

Pet Insurance

Employee assistance

Gym membership discount

Job summary

Metrea seeks a Principal Manufacturing Engineer in Huntsville, AL to lead mechanical design and production readiness for advanced military-grade communications and sensing systems. You will own the design-to-manufacture process, driving producibility and reliability across product lines.

Join a small, agile team that transitions early-stage concepts into scalable production, guiding tooling, fixtures, and process improvements while collaborating with electrical, software, quality, and supply

Qualifications

• Bachelor’s Degree in Mechanical, Electrical, Materials, Civil, or Industrial Engineering
• 10-15 years of mechanical design, CAD modeling, engineering drawings, GD&T, tolerance analysis, and product documentation
• 10-15 years of manufacturing processes, assembly methods, tooling, fixtures, materials, and DFA/DFM principles
• 10-15 years in a cross-functional engineering environment with problem-solving, documentation, communication, and root-cause analysis skills

Responsibilities

• Develop, review, and maintain mechanical designs, drawings, assemblies, and manufacturing documentation to support prototype and production builds
• Create and improve manufacturing processes, assembly instructions, work instructions, tooling, fixtures, and test support equipment
• Support design-for-manufacturing and design-for-assembly reviews to improve producibility, reduce costs, and increase product reliability
• Work with cross-functional teams including electrical, software, quality, supply chain, and production personnel to resolve design and manufacturing issues
• Investigate nonconformances, production defects, supplier issues, and test failures, then support corrective actions and process improvements
• Support transition of products from engineering development into production, including BOM reviews, material readiness, build planning, and production troubleshooting

Skills

Mechanical design

CAD modeling

Engineering drawings

GD&T

Tolerance analysis

Product documentation

Cross-functional teamwork

Education

Bachelor’s Degree in Mechanical, Electrical, Materials, Civil, or Industrial Engineering

Tools

Manufacturing processes

Assembly methods

Tooling

Fixtures

DFA/DFM principles

Job description

Company Overview

Metrea delivers effects-as-a-service to national security partners across five domains and more than a dozen mission areas. These include airborne ISR, electronic warfare, secure communications, aerial refueling, special air missions, aerial firefighting, and advanced simulation. We own the whole stack: designing, building, and operating turnkey capabilities that give our partners decisive, asymmetric advantage against rapidly evolving threats.

Company Overview

Metrea delivers effects-as-a-service to national security partners across five domains and more than a dozen mission areas. These include airborne ISR, electronic warfare, secure communications, aerial refueling, special air missions, aerial firefighting, and advanced simulation. We own the whole stack: designing, building, and operating turnkey capabilities that give our partners decisive, asymmetric advantage against rapidly evolving threats. Our operating model is built around three interlocking pillars. The Support Groups provide a global shared-service – spanning people, finance, platform, operations, legal, and engagement. This frees up our Core Groups, who develop and own mission capabilities end-to-end, to focus entirely on delivery. The Market Groups apply a regional lens, ensuring that our agile and adaptable capabilities remain aligned to the wicked problems that matter most to our partners across the Americas, EMEA, and Asia-Pacific. At the heart of our model is a simple but powerful idea: be a true partner with skin in the game. Our partners need effects, not just equipment. By owning the full stack – from the lab to the field – we are able to drive a continuous cycle of innovation that keeps our partners ahead. It's a fast-moving, intellectually demanding environment where talented people are given real responsibility, work on problems that matter, and contribute to an enterprise that is growing quickly and deliberately. Headquartered in Washington, DC, with facilities across the United States, the United Kingdom, as well as Continental Europe and Asia-Pacific.

Group Overview

Electromagnetic and Cyber Group (EM&C)is responsible fordeveloping flexible and survivable advanced electronic warfare and secure communications equipment while providing the industry’s leading signals intelligence, electronic warfare, and cyber experts.Metreaspecializes in signal classification, direction finding, advanced geolocation techniques, and waveform development including waveforms for MANET and LPI/LPD applications.Metreaalso develops special purpose radios for government customers andlicensesDF and geolocation solutions to multiple OEMs.

Position Summary

Reporting to the SHADOWLAB Senior Principal Systems Engineer, Electromagnetics and Cyber Group (EM&C), and supporting Metrea’s overall engineering efforts, the Principal Manufacturing Engineer will join our busy team specializing in state-of-the-art military communications and signals intelligence products. All our teams operate in a small agile environment which allows our engineering personnel to work independently on a wide variety of systems and products. Our mix of product development and R&D also provides our engineering staff with a constant flow of new and interesting projects.

What You'll Do

• Develop, review, and maintain mechanical designs, drawings, assemblies, and manufacturing documentation to support prototype and production builds
• Create and improve manufacturing processes, assembly instructions, work instructions, tooling, fixtures, and test support equipment
• Support design-for-manufacturing and design-for-assembly reviews to improve producibility, reduce costs, and increase product reliability
• Work with cross-functional teams including electrical, software, quality, supply chain, and production personnel to resolve design and manufacturing issues
• Investigate nonconformances, production defects, supplier issues, and test failures, then support corrective actions and process improvements
• Support transition of products from engineering development into production, including BOM reviews, material readiness, build planning, and production troubleshooting

What You Bring

• Bachelor’s Degree in either Mechanical, Electrical, Materials, Civil, or Industrial Engineering
• 10-15 years of experience with mechanical design, CAD modeling, engineering drawings, GD&T, tolerance analysis, and product documentation
• 10-15 years of experience with manufacturing processes, assembly methods, tooling, fixtures, materials, and design-for-manufacturing / design-for-assembly principles
• 10-15 years of experience working in a cross-functional engineering environment with strong problem-solving, documentation, communication, and root-cause analysis skills

Benefits

• Comprehensive medical plan options
• HSA/FSA accounts
• Dental and vision coverage
• 6% employer 401(k) match
• Fully paid parental leave for all new parents
• Generous PTO
• Life and disability insurance
• Long-term and Short-term disability coverage
• AD&D Coverage
• Pet Insurance
• Employee Assistance Program
• Subsided gym membership / plans throughWellhub

Work Authorization / Security Clearance

Employee must be a US citizen.

AAP/EEO Statement

Metrea Algorithmics (MAX) is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status or other characteristics protected by law.

Position Type and Expected Hours of Work

This is a full-time position with typical working hours Monday through Friday, 8:00 a.m. to 5:00 p.m.

Work Environment

This job operates in a clerical office and laboratory setting.

Travel

Up to 10% travel is expected for this role.

Base Pay RangeThe compensation range shown below is a good faith estimate and reflects the expected base pay for this position upon hire. This is just one component of Metrea's overall approach to total rewards and final compensation decisions, including the ultimate salary or hourly rate agreed upon, may vary depending on factors such as job location, job-specific knowledge, skills, experience, and the overall negotiated compensation package. Eligible full-time employees also receive a comprehensive benefits package designed to support their health, wellbeing, and long-term success.

Pay Range: $150,000 USD - $170,000 USD

Our Firmware

At Metrea, our single core value is Rooted in Humility, and our four cornerstone attributes are Entrepreneurial, Systematic, Discerning, and Over-Deliver. These form what we call our Teammate Firmware. Just like technical firmware connects software and hardware, our Firmware is the constant interface between our mission and our people. It defines how we show up, how we work together, and how we solve complex problems. Our team Firmware creates a web-like, hyper-collaborative, dynamically hierarchical way of working that helps us adapt quickly, communicate openly, and distribute decision-making to where expertise actually lives. It enables groups to self-organize around hard problems, shift fluidly as priorities evolve, and operate with the trust, curiosity, and discipline required in a complex mission space. This foundation allows us to deliver elegant, effective solutions and uphold our purpose: protecting our precious inheritance.