Electro-Mechanical Engineer

Aurora Flight Sciences Corporation; Virginia, Manassas (MN, VA); On-site; USD 73,000 - 129,000; Full time

Job summary

An established industry player is on the lookout for a talented Electro-Mechanical Engineer to join their innovative team. This role involves designing and testing advanced avionics systems for military air vehicles, ensuring high-quality engineering documentation, and collaborating with suppliers. The ideal candidate will possess a strong background in mechanical or aerospace engineering, with proficiency in 3D design and CAD tools. This is a fantastic opportunity to contribute to cutting-edge technology and make a significant impact in the field of aviation. If you are passionate about engineering and eager to take on exciting challenges, this position is perfect for you.

Qualifications

• 2+ years of experience in related engineering roles.
• Strong background in electrical installations and avionics.

Responsibilities

• Design and test electrical avionics systems for unmanned aerial vehicles.
• Manage design phases and coordinate with suppliers.

Skills

3D design

CAD tools (Catia V5, SolidWorks)

Microsoft Office Suite

critical thinking

technical project management

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Aerospace Engineering

Tools

Catia V5

SolidWorks

oscilloscopes

spectrum analyzers

Job description

At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Electro-Mechanical Engineer to help us create the future of flight. Responsibilities will include but not be limited to the following:

Responsibilities

This position is contingent upon contract award and funding approval of winning a program.

We are seeking enthusiastic and capable Mechanical Engineers of all experience levels. Whether you are a recent graduate or a subject matter expert, we want to hear from you. This position reports to the Electronic Systems and Power Division and is responsible for owning the electrical and avionics system design for advanced military air vehicles. In this role, you will be responsible for the integrated design across vehicle subsystems, including selecting the best design solutions for system layouts, packaging, harnessing, and component selection. You will also represent the electrical and avionics systems in all cross-functional trades and impact studies for the programs you support. This is a high visibility, high criticality role where you will make your mark from concept development to product validation and delivery.

• Participate in the design, fabrication, integration, and test of electrical avionics systems. Design and procure digital and analog hardware for unmanned aerial vehicle avionics. Conduct testing of avionics components.
• Design electrical and avionics hardware, including avionics mounting shelves and brackets, antenna and lighting installations, electronics enclosures/packaging, and wire harness design and routing.
• Analyze the avionics hardware installations with respect to stress, fatigue, thermal, vibration, and electrical bonding concerns.
• Manage the flow of electrical and avionics system components through all design phases, reviews, fabrication, testing, and integration.
• Coordinate with suppliers.
• Generate high-quality engineering documentation and designs.
• Develop and certify components and aircraft systems to military and commercial standards (e.g., MIL-STD-516, MIL-STD-810, DO-160, ARP4754, AS50881).
• Support aircraft ground and flight test campaigns.

Minimum Requirements:

• Must be a US Person.
• Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related STEM field, with 2+ years of related experience or equivalent education and experience.
• Experience with 3D design and CAD tools (Catia V5, SolidWorks, MS Office, Project, Visio).
• Proficient in Microsoft Office Suite.
• Strong engineering intuition, critical thinking, and ability to work with ambiguity.
• Relevant experience in aviation, unmanned systems, electrical installations, avionics, antenna installations, military electronics, wire routing, thermal and vibration analysis, technical project management, UAV design, electric propulsion, or solar power systems.

Preferred Qualifications:

• Experience with UAVs.
• Collaborative team player with good communication skills.
• Ability to analyze hardware/software integration issues.
• Experience with lab equipment (oscilloscopes, spectrum analyzers).
• Knowledge of Model Based System Engineering and requirements management tools.
• Familiarity with industry standards (e.g., DO-178, DO-254, MIL-STD series).

Physical Requirements: Ability to lift 10kg preferred.

Salary Range (Annualized USD):

• Minimum: $73,000 to $129,000
• Maximum: $87,000 to $154,000

At Aurora Flight Sciences, a Boeing Company, we are committed to equal opportunity employment and offer a comprehensive Total Rewards package. Please apply directly through the employer’s website.