Electrical Test Engineer — Avionics & EMC Systems

Fresh Consulting; Costa Mesa (CA); On-site; USD 103,000 - 117,000; Full time

Job summary

Fresh Consulting is partnering with an AI Defense company to recruit an Electrical System Test Engineer for our Costa Mesa, CA team. You will collaborate with avionics, system, and software engineers to create test systems for development, qualification, verification, and validation.

Responsibilities include defining test hardware, harnesses, interfaces; coordinating with SW/FW for test modes, and maintaining documentation; driving on-time delivery and schedule visibility; contributing in design

Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or equivalent.
• Proficient in designing electrical harnessing for rugged commercial, industrial, aerospace, or military applications.
• Familiarity with common electrical bus interfaces
• Proficient with schematic capture and PCB layout tools (e.g., Altium Designer, OrCAD, KiCad).
• Ability to read and interpret schematics, wiring diagrams, and cable harness drawings.
• Write and maintain automation scripts in Python to support data acquisition, test execution, and data post-processing.
• Collaborate with mechanical, electrical, software, and systems engineers to develop comprehensive test plans and procedures.
• Eligible to obtain and maintain an active U.S. Secret security clearance

Responsibilities

• Create test systems to support all phases of product development.
• Define cable harnesses, breakout interfaces, and test hardware setups.
• Collaborate with SW/FW for test modes, stimulation, and telemetry.
• Configure and verify DUT operating modes prior to and during EMC testing.
• Develop and maintain test setup and configuration documentation.
• Track and drive on-time delivery of test hardware, fixtures, and support equipment to the EMC team.
• Proactively manage the test schedule based on hardware availability, coordinate across disciplines, and remove blockers to eliminate dead time.
• Maintain real-time visibility into schedule risks and keep milestones on track.
• Participate in design reviews and provide input to identify issues and drive design choices.
• Conduct root cause analysis in support of vehicle integration and field operations.

Skills

Python scripting

Test planning

Schedule management

System integration

Team collaboration

Security clearance

Education

Bachelor's degree in Electrical/Mechanical Engineering

Tools

Altium Designer

OrCAD

KiCad

Job description

Fresh Consulting is partnering with an AI Defense company to recruit an Electrical System Test Engineer for our Costa Mesa, CA team. You will collaborate with avionics, system, and software engineers to create test systems for development, qualification, verification, and validation.

Responsibilities include defining test hardware, harnesses, interfaces; coordinating with SW/FW for test modes, and maintaining documentation; driving on-time delivery and schedule visibility; contributing in design