Electrical Engineer - NPD

Kohler (Rehlko); Sheboygan (WI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive compensation

Work-life flexibility

Recognition and rewards

Career development

Inclusive workplace

Job summary

Rehlko in Wisconsin is seeking an Electrical Engineer to design, validate, and implement electrical systems for generator sets, focusing on wiring harnesses, schematics, and controller integration.

You will work with senior engineers and cross-functional teams to deliver reliable, cost-effective solutions while supporting NPD projects and continuous improvement initiatives. This on-site role offers a pathway to technical leadership and product excellence.

Qualifications

• Experience in electrical and electronic systems design.
• Ability to develop wiring harnesses and electrical schematics.
• Strong collaboration with mechanical, controls, and manufacturing teams.

Responsibilities

• Develop wiring harness designs for generator sets and related components.
• Create and maintain electrical schematics and wiring documentation using SEE Electrical.
• Develop harness routing solutions meeting electrical, mechanical, serviceability, and manufacturing requirements.
• Generate engineering drawings and bills of materials.
• Coordinate with harness suppliers for DFM activities.
• Assist in mounting brackets design for electrical components and harness retention.
• Participate in design reviews, risk assessments, and FMEA.
• Support prototype builds, validation testing, and product launches.
• Investigate and troubleshoot electrical failures in lab and field.
• Maintain engineering docs in Windchill and SAP.

Skills

Electrical design

Wiring harnesses

Schematic documentation

Cross-functional collaboration

Tools

SEE Electrical

Windchill

SAP

Job description

Why Work at Rehlko

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

What We Offer

At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:

• Competitive compensation and benefits
• Work-life flexibility
• Recognition and rewards
• Development and career opportunities
• A safe and inclusive workplace

Why You Will Love this Job

PRIMARY FUNCTION AND SCOPE

The Electrical Engineer is responsible for supporting the design, development, validation, and implementation of electrical systems for generator set applications, with an emphasis on wiring harnesses, electrical schematics, and integration of controllers, sensors, switches, ECMs, alternators, and related accessories.

Working under the guidance of senior engineers and system engineer, the position contributes to New Product Development (NPD) projects by developing electrical designs, supporting manufacturing and validation activities, troubleshooting issues, and collaborating with cross-functional teams to deliver reliable and cost-effective solutions.

BASIC FUNCTIONS

• Support the design and implementation of electrical and electronic systems on Rehlko generator platforms.
• Participate in component and system validation, testing, and issue resolution.
• Develop and execute validation plans, test specifications, and test procedures.
• Collaborate with cross-functional teams including Mechanical Engineering, Controls Engineering, Manufacturing, Purchasing, and Suppliers.
• Assist in root cause investigations and corrective actions for design and field issues.
• Contribute to product improvement initiatives focused on quality, cost, manufacturability, and reliability.
• Support project deliverables related to cost, quality, and schedule.

ROLE RESPONSIBILITIES

• Develop wiring harness designs for Rehlko Diesel and Gaz generator set.
• Create and maintain electrical schematics and wiring documentation using SEE Electrical.
• Develop harness routing solutions that meet electrical, mechanical, serviceability, and manufacturing requirements.
• Generate clear and accurate engineering drawings and bills of materials.
• Coordinate with harness suppliers to support Design for Manufacturability (DFM) activities.
• Support the design of mounting brackets and related hardware for electrical components and harness retention.
• Participate in design reviews, risk assessments, and Design FMEA activities.
• Support prototype builds, validation testing, and product launch activities.
• Investigate and troubleshoot electrical failures in both lab and field environments.
• Maintain engineering documentation within Windchill and SAP systems.
• Assist in continuous improvement initiatives including standardization and process improvements.
• Work effectively within cross-functional teams and communicate technical information clearly.
• Support compliance with customer, regulatory, and internal engineering requirements.
• Demonstrate Rehlko Core Competencies and company values.

SUPERVISORY RELATIONSHIPS

• Reports to Manager - Electrical Engineering, Global NPD.
• May provide technical support to technicians, CAD designers, and other project team members as required.
• Lead and support Rehlko Service Center associates on a task perimeter

ORGANIZATIONAL AND EXTERNAL RELATIONSHIPS

• Organizational
• Frequent