Electrical Design Engineer (Contract) Location: California Contract: 12 Months, with potential to extend | Full-Time Working Arrangement: Onsite Travel: Occasional / Regular
What You'll Be Doing
- Architecting 400V+ high-voltage power distribution systems, including busbars, wiring harnesses, contactors, fuses and power electronics interfaces.
- Leading the electrical design of lithium-ion battery modules and packs, including voltage and temperature sensing, cell balancing and high-current interconnects.
- Supporting the development of high-power charging systems, including on-board and off-board charging architectures.
- Performing electrical analysis including power budgets, voltage drop, fault-current modelling and transient/steady-state simulation.
- Developing grounding, shielding and EMI/EMC strategies for safety-critical aerospace systems.
- Designing HV protection systems including HVIL, isolation monitoring and circuit protection.
- Supporting component selection across MOSFETs, IGBTs, contactors and high-power PCB designs.
- Leading electrical verification activities including high-current characterization, insulation-resistance testing and HiPot testing.
- Conducting FMEA and failure analysis to identify and mitigate electrical safety risks.
- Working closely with mechanical, software, systems and manufacturing engineering teams.
- Producing technical specifications, engineering reports and design documentation to support development and certification.
What We're Looking For
- B.S., M.S. or Ph.D. in Electrical Engineering or a related discipline.
- 8+ years of professional electrical design experience.
- Strong experience with high-voltage systems above 400V, ideally within aerospace, EVs, electric propulsion, automotive or heavy transportation.
- Deep understanding of high-power distribution, busbar design, creepage/clearance and electrical protection.
- Experience designing or integrating Battery Management System (BMS) hardware.
- Knowledge of lithium-ion battery systems, including voltage/current sensing, isolation, SoC and cell-balancing architectures.
- Proficiency with LTspice, PSpice, MATLAB/Simulink or similar electrical analysis tools.
- Experience with ECAD platforms such as Altium, Mentor Graphics or Zuken.
- Familiarity with NX and/or SolidWorks for electrical/mechanical integration.
- Strong knowledge of EMI/EMC, grounding and shielding.
- Ability to communicate complex electrical designs clearly across multidisciplinary engineering teams.
Desirable Experience
- eVTOL or electric aircraft
- aerospace battery systems
- EV propulsion
- high-power charging
- CCS/MCS/NACS
- DO-160G
- DO-311A
- ARP4754
- ARP4761
- aerospace certification
- high-power PCB design
Why Consider This Opportunity?
This is a chance to work at the intersection of aerospace, electrification and high-voltage battery technology, contributing directly to the development of a new generation of electric aircraft. You'll be joining a highly technical engineering environment where your work will have a direct impact on aircraft power architecture, battery safety, performance and flight readiness.