Electrical Controls Engineer (Rockwell, PLC, HMI, Control/Test Engineering)

Intermedia Group Inc.; Waukesha (WI); On-site; USD 107,000 - 143,000; Full time

Benefits offered by this job

Relocation assistance

Travel reimbursement for interview

Job summary

Intermedia Group, Inc. in Waukesha, WI is seeking an Electrical Controls Engineer to support plant leadership by developing robust testing and assembly processes.

You will participate in design, development, installation, and troubleshooting of production equipment and programs. The ideal candidate has a BS in Engineering, 4+ years in controls/test engineering, and expertise in PLC/HMI programming with safety systems design.

Qualifications

• Bachelor’s degree in Engineering.
• Minimum of four years of Controls/Test engineering experience.
• Experience programming and troubleshooting PLC/HMI systems.
• Experience with PLC and HMI programming, and an understanding of safety systems design.

Responsibilities

• Develop testing and assembly processes to support plant operations.
• Design, develop, validate, install, and troubleshoot production equipment and programs.
• Provide guidelines for test equipment design and data collection.
• Troubleshoot controls for production equipment and electrical systems.
• Develop test equipment specifications meeting electrical safety and OSHA standards.
• Interface SQL databases with production systems and ensure quality conformance.

Skills

PLC programming

HMI programming

Safety systems design

Root cause analysis

Continuous improvement

Cross-functional collaboration

Education

Bachelor’s degree in Engineering

Tools

RSLogix 5/RSLogix 500/RSLogix 5000/Studio 5000

FactoryTalk View ME/SE

Job description

• $107,000 to $143,000

OPEN JOB: Electrical Controls Engineer

LOCATION: Waukesha, Wisconsin

***Relocation Assistance Available

***Interview Travel Reimbursed

BASE SALARY: $107,000 to $143,000

INDUSTRY: Manufacturing & Production

IDEAL CANDIDATE:

• Bachelor’s degree in Engineering
• Experience with Rockwell Software / Allen Bradley (RSLogix 5, RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk View ME, FactoryTalk SE)?
• Experience with PLC and HMI programming, and an understanding of safety systems design
• Minimum of four (4) years of Controls/Test engineering experience
• Able to modify a PLC

DETAILS:

• The Controls Engineer is responsible for supporting plant leadership by developing and maintaining robust testing and assembly processes. The Controls Engineer will actively participate and support the design, development, fabrication, validation, installation, and troubleshooting of production equipment and programs.

ESSENTIAL FUNCTIONS:

• Provide guidelines for the design and selection of test equipment, Developing testing protocols, test data collection programs and best practices.
• Support, service, and trouble shoot controls for production equipment, test equipment, and electrical systems within the plant.
• Develop test equipment specifications ensuring compliance with electrical safe work practices and OSHA requirements. Identify and remediate potential safety hazards.
• Developing interfaces between SQL databases and production systems.
• Enforce safety expectations, document, and communicate hazards and unsafe conditions to ensure a zero-incident culture and product conformance to electrical safety and quality standards.
• Collaborate with manufacturing, MESH, manufacturing engineering, quality, product design engineering, suppliers, and customers as needed.
• Performs root cause and failure analysis, applying critical thinking and problem-solving skills.
• Guide the capital equipment selection process and develop Capital Appropriation Requests (CARS) for new products or process initiatives.
• Actively participate in assessment processes within the manufacturing environment, potentially as a category lead or champion.
• Lead/co-lead cost-out initiatives and promotes culture of continuous improvement. Collaborates cross functionally using Lean and Six Sigma tools to solve manufacturing problems.
• Leverages advanced technology to improve the effectiveness of information systems for controls.
• Seeks opportunities to eliminate waste associated with the flow of factory floor test information. Leads/co-leads projects, develop goals, budgets, and work breakdown structures.
• Execute sustained change management within manufacturing operations, utilizing change management techniques such as ADKAR to drive and sustain improvements.

Must have the following experience

• Bachelor’s degree in Engineering
• Minimum of four (4) years of Controls/Test engineering experience required
• Experience programming and troubleshooting PLC/HMI systems
• Experience with PLC and HMI programming, and an understanding of safety systems design.

Contact

JASON DENMARK

Recruiting Manager

INTERMEDIA GROUP, INC.

EMAIL: [e-mail]

LINKEDIN: https://www.linkedin.com/in/jdenmark