Electrical Controls Engineer

Beta Star Life Science Equipment; Honey Brook (Chester County); On-site; USD 90,000 - 150,000; Full time

Job summary

Beta Star Life Science Equipment is seeking an Electrical Engineer to drive continuous improvement, manage product development, and lead electrical/controls activities across the life cycle of sterile processing equipment.

You will design and maintain PLC-based control systems, specify hardware, oversee documentation (URS, FRS, IQ/OQ, FAT) and validation, and coordinate field support and training while collaborating with regulatory and quality teams.

Qualifications

• BS degree in Electrical Engineering or related field; able to perform all essential functions with/without accommodation.
• Experience with electrical/control system design and PLC programming is required.
• Familiarity with cGMP validation protocols and regulatory interfaces is preferred.

Responsibilities

• Drive continuous improvement and product development in electrical/controls domains.
• Lead electronics/controls activities for autoclave product line.
• Provide technical leadership and field support for equipment upgrades and commissioning.
• Create and maintain lifecycle documentation (URS, FRS, IQ/OQ, FAT, manuals).
• Coordinate with Regulatory and Quality to ensure compliance (UL/CSA/CE).
• Troubleshoot complex issues; train field staff and internal teams.

Skills

Technical aptitude

Problem solving

Customer service

Team building

Planning and prioritizing

Interpersonal relationships

Data analysis

Creative thinking

Education

BS in Electrical Engineering or related field

Tools

AutoCAD

RSLogix 500/5000

ProFace

PanelView/PanelView+

Job description

At Beta Star, our mission is to provide absolute customer confidence in sterile processing solutions by providing superior products and services and creating integrated systems through exceptional design, installation and service teams.

GENERAL JOB DESCRIPTION

Focus of this position is drive continuous improvement, participate in new product development and process engineering changes, assuring that all Electrical, Controls, Controls Software and qualification/ testing requirements are completed prior to a product development launch or improvement release.

This position is comprised of many roles involving all stages of the product life cycle including testing, validation, documentation, transfer to manufacturing, and technical support.

DUTIES/RESPONSIBILITIES

• Drive continuous improvement, new product development, and engineering changes, assuring that all Electrical, Controls, and qualification/ testing requirements are completed prior to product release.
• Drive innovation and new software enhancements to the marketplace (Remote Connectivity, Storing Data Electronically, Preventative & Predictive Maintenance Screens)
• Technical Lead for Equipment Upgrades: Process Development, Custom Programming, Controls Upgrades, Equipment Remanufactured, Field Documentation/ Testing.
• Technical Lead for the Autoclave product line for all electrical and controls activity.
• Acts as an escalation point for resolution of complex technical issues. Provides technical and product support to technical support personnel, field service associates, sales associates and customers.
• Troubleshoot and analyze technical problems. Resolve immediate issues and implement changes to prevent future problems.
• Provide initial product training to technical support personnel, field associates and trainers.
• Field travel to provide on-site technical support, field test support, on-site user training, field startup/commissioning and R&D project support.
• Interface with Regulatory and Quality Control to define and assist in the implementation of product upgrades, enhancements and service procedures (UL/CSA/CE)
• Engage suppliers in continuous improvement initiatives, device selection and “Life Testing”
• Identify or qualify new suppliers (collaborate with procurement)
• Leverage Suppliers engineering support and development at “no cost” to Beta Star
• Qualify suppliers manufacturing capabilities through on-site visits and measurements.
• Ensure orderly and timely transitions in material or production flow for engineering changes
• Perform root cause investigation and testing of failed or returned components
• Provide qualification/testing documentation and support for design modifications.
• Design, develop, and maintain PLC based control system programs. Mitsubishi, Compactlogix, Micrologix, Unitronix, Proface and Panel Views. Servo motor program.
• Own the complete electrical drawings set for the product line including ala cart logic outlining additional drawing requirements for the products features and options.
• Create and maintain all life cycle documentation related to the PLC control system (URS, FRS, SDS, Validation Protocols, FAT, IQ/OQ, Manuals, etc.)
• Responsible for software and documentation change control.
• Provide validation testing and support for any software modifications and/or design revisions
• Responsible for the quality of the control system as it relates to fulfillment of project specifications, URS, and all applicable codes and standards.
• Responsible for selecting hardware to meet project specific specifications.
• Configuring and Downloading Software Programs to all autoclaves
• Uploading programs and storing them on server before units are shipped.
• Review all FAT’s prior to a unit shipping.
• Establishing and Maintaining 3rd party service groups technical Training Program and Training Manuals

SKILLS/QUALIFICATIONS:

Minimum Skill Requirements:

• Technical aptitude, strong problem solving skills, great customer service skills and high attention to detail.
• Making Decisions and Solving Problems -- Analyzing information and evaluating results to choose the best solution and solve problems.
• Proven ability providing excellent customer service
• Developing and Building Teams -- Encouraging and building mutual trust, respect, and cooperation among team members.
• Organizing, Planning, and Prioritizing Work -- Developing specific goals and plans to prioritize, organize, and accomplish your work.
• Establishing and Maintaining Interpersonal Relationships -- Developing constructive and cooperative working relationships with others, and maintaining them over time.
• Analyzing Data or Information -- Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.
• Communicating with Persons outside Organization -- Communicating with people outside the organization, representing the organization to customers, the public, government, and other external sources.
• Resolving Conflicts and Negotiating with Others -- Handling complaints, settling disputes, and resolving conflicts, or otherwise negotiating with others.
• Thinking creatively -- Developing, designing, or creating new applications, ideas, relationships, systems, or products.
• Engage others in the process of getting issues resolved.
• Encourage all team members to have a positive attitude and to lead by example
• Proven ability to work in cooperation with others in a team environment
• Full Life Cycle Program Experience
• Competent with Ladder Logic Programming
• Proficient with RS Logix 500 & 5000 Programming
• Full understanding of P&ID diagrams
• Full understanding of Process diagrams
• Full understanding of Electrical and Controls wiring diagrams
• Full understanding of Pneumatic Controls
• Familiar with NEC and NFPA 79 standards
• AutoCAD experience
• Strong Technical Writing Skills
• Proficient with Proface, PanelView / PanelView+ Programming
• Interface Communication Protocols
• Familiar with cGMP Validation Protocols
• Proficient with MS Office Products

EDUCATIONAL/PHSICAL REQUIREMENTS:

• BS degree in Electrical Engineering or Related Degree with relevant experience
• Must be able to perform all essential functions of the job with or without accommodation.