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EDM Machinist- Tool Room
Med Direct Full Time Maintenance Lake Geneva, WI, US
2 days ago Requisition ID: 1249
EDM Machinist - Tool Room
Job Summary:
The EDM Machinist is responsible for setting up, programming, operating, and maintaining Electrical Discharge Machining (EDM) equipment to produce precision tooling, components, dies, fixtures, and other close-tolerance parts used in Medicoil's manufacturing operations.
This position requires strong attention to detail, the ability to read engineering drawings and specifications, and a commitment to producing high-quality work in a precision manufacturing environment. The EDM Machinist works closely with Tool Room, Engineering, Quality, and Production personnel to develop and maintain tooling that meets customer and internal requirements.
Duties/Responsibilities:
- Set up and operate Wire EDM and/or Sinker EDM equipment to manufacture precision tooling and components.
- Program EDM machines using machine controls and applicable CAM/programming software.
- Read and interpret engineering drawings, blueprints, GD&T, work instructions, and tool specifications.
- Select appropriate electrodes, wire, tooling, fixture, and machining parameters based on the application.
- Perform first-piece inspections and in-process inspections using precision measuring equipment.
- Make necessary machine offsets and adjustments to maintain dimensional accuracy and quality.
- Produce tooling and components to tight tolerances and specifications.
- Troubleshoot machining, programming, tooling, and equipment issues and make appropriate corrections.
- Perform routine preventive maintenance and keep EDM equipment clean and in proper operating condition.
- Work with Tool Room and Engineering personnel to develop, modify, repair, and improve tooling.
- Assist with prototype, new-product, and engineering-development work as needed.
- Maintain accurate documentation related to machine setups, programs, tooling, and inspection results.
- Identify opportunities to improve machine methods, cycle times, quality, and tooling performance.
- Follow all safety, quality, housekeeping, and company procedures.
- Maintain a clean, organized, and safe work area.
- Perform other duties as assigned.
Required Skills/Abilities:
- Experience setting up and operating EDM equipment.
- Experience with manual and CNC machining equipment, including mills, lathes, surface grinders, or similar equipment.
- Experience using precision measuring instruments such as micrometers, calipers, indicators, and gauges.
- Ability to read, understand, and interpret technical drawings, blueprints, schematics, manuals, and specifications.
- Working knowledge of GD&T and precision measurement principles.
- Experience with CAD/CAM software to support tool design and tool building.
- Experience building or modifying fixtures, jigs, gauges, and other tooling.
- Strong mathematical, analytical, and problem-solving skills.
- Knowledge of metal and other material properties.
- Ability to work independently and make sound machining decisions.
- Strong attention to detail and commitment to quality.
- Ability to troubleshoot machining and tooling issues effectively.
- Ability to work effectively with Tool Room, Engineering, Quality, and Production teams.
- Basic computer skills and the ability to access, edit, and maintain company documentation and files as required.
- Must be able to communicate effectively and understand technical information and instructions.
Education and Experience:
- High School Diploma or GED equivalent required.
- Proven experience as a machinist, toolmaker, or EDM machinist.
- Demonstrated experience with EDM setup and operation.
- Experience with CNC and manual machining processes.
- Completion of vocational/technical machining training, tool-and-die program, or apprenticeship preferred.
- Equivalent combination of education, training, and experience may be considered.
Physical Requirements:
- Must be able to stand, walk, bend, reach, and use hands and fingers for extended periods while performing job duties.
- Frequently lift and/or move up to 30 pounds.
- Occasionally lift and/or move up to 50 pounds.
- Ability to safely handle tooling, workpieces, materials, and machine components.
- Ability to wear required personal protective equipment.
- Ability to visually inspect small precision components and tooling.
Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.