Director of Operations

Plastic Executive Recruiters; Indiana (PA); On-site; USD 180,000 - 260,000; Full time

Job summary

Plastic Executive Recruiters is seeking a Director of Operations for a custom plastics manufacturing environment. The role focuses on leading 24/7 production, driving operational P&L performance, and delivering Lean continuous improvement across safety, quality, and productivity.

The ideal candidate will have extensive experience in plastics extrusion or related process manufacturing, with a track record of managing capacity, scheduling, and cost control in a variable product mix environment.

Qualifications

• 10+ years of progressive manufacturing and operations experience.
• Experience leading a 24/7 or multi-shift operation.
• Experience in plastics manufacturing, extrusion, or similar process manufacturing.

Responsibilities

• Provide leadership for day-to-day manufacturing operations in a 24/7 production environment.
• Own operational P&L performance, budgeting, forecasting, labor costs, productivity, and manufacturing expenses.
• Establish and manage KPIs for safety, quality, scrap, downtime, throughput, labor efficiency, on-time delivery, and plant performance.
• Drive Lean manufacturing and continuous improvement initiatives with measurable impact.
• Develop manufacturing leaders and increase accountability throughout the organization.
• Improve production planning, scheduling, workflow, and resource utilization.
• Evaluate capacity and opportunities to improve equipment, processes, automation, and layout.
• Partner with commercial, engineering, quality, supply chain, HR, and finance functions to meet customer requirements.

Skills

Leadership

Lean Manufacturing

P&L management

Operations management

Problem solving

Job description

Director of Operations | Plastics Manufacturing | Custom Extrusion

A custom plastics manufacturer is seeking a Director of Operations to lead manufacturing performance, continuous improvement, and operational growth within a 24/7 production environment.

This is an executive-level operations role for a manufacturing leader who can connect the plant floor to the financial performance of the business. The Director of Operations will have responsibility for safety, quality, productivity, labor, cost, capacity, and operational P&L performance while developing the leadership team and building systems that support continued growth.

The ideal candidate brings experience leading a custom or highly variable manufacturing operation where product mix, scheduling, labor utilization, scrap, downtime, and customer requirements must be managed simultaneously.

Location & Relocation:

This is a nationwide search for the right candidate to lead this pivotal role. Relocation assistance if needed is available to support a smooth transition.

What You'll Lead

• Provide leadership for day-to-day manufacturing operations in a 24/7 production environment.
• Own operational P&L performance, budgeting, forecasting, labor costs, productivity, and manufacturing expenses.
• Establish and manage KPIs for safety, quality, scrap, downtime, throughput, labor efficiency, on-time delivery, and overall plant performance.
• Drive Lean manufacturing and continuous improvement initiatives that produce measurable improvements in cost, quality, productivity, and capacity.
• Develop manufacturing leaders and create greater accountability throughout the organization.
• Improve production planning, scheduling, workflow, and resource utilization.
• Evaluate manufacturing capacity and identify opportunities to improve equipment, processes, automation, and plant layout.
• Partner with commercial, engineering, quality, supply chain, HR, and finance functions to support customer requirements and business objectives.
• Lead root-cause analysis and corrective action for recurring operational issues.
• Support capital planning and evaluate investments based on operational need, ROI, capacity, and business impact.
• Develop scalable manufacturing processes and operating systems to support future growth.
• Participate as a member of the leadership team in business planning and execution.

What We're Looking For

• 10+ years of progressive manufacturing and operations experience, including leadership of plant or multi-department operations.
• Experience within plastics manufacturing, extrusion, converting, custom manufacturing, or another process-driven manufacturing environment strongly preferred.
• Experience leading a 24/7 or multi-shift manufacturing operation.
• Demonstrated responsibility for manufacturing budgets, operational P&L, cost control, and financial performance.
• Track record of using Lean manufacturing, continuous improvement, and structured problem-solving methods to improve results.??? memory ???

Keywords:

Director of Operations | Manufacturing Director | Plant Manager | Operations Director | VP Operations | Plastics Manufacturing | Plastic Extrusion | Profile Extrusion | Custom Extrusion | Custom Manufacturing | Process Manufacturing | Lean Manufacturing | Continuous Improvement | Operational P&L | Manufacturing P&L | KPI Management |OEE | Scrap Reduction | Labor Efficiency | Capacity Planning | Production Planning | Operational Excellence | Root Cause Analysis | Capital Projects | Manufacturing Leadership

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