Director - Fabrication

Total Safety U.S., Inc.; Deer Park (TX); On-site; USD 180,000 - 240,000; Full time

Job summary

Total Safety U.S., Inc. seeks a Director of Fabrication to lead estimating, QA/QC, safety, production, project execution, scheduling, material management, and workforce planning.

You will partner with Construction, Engineering, Project Management, and Finance to ensure safe, on-time, within-budget fabrication that meets client requirements. This role requires 10+ years in industrial fabrication with leadership, deep welding/piping/modular expertise, and a proven ability to drive margins,

Qualifications

• 10+ years of progressive experience in industrial fabrication, construction, manufacturing, or EPC operations.
• 5+ years in a significant fabrication leadership role.
• Demonstrated experience managing pipe fabrication and/or modular fabrication operations.
• Strong understanding of welding, fitting, piping, structural fabrication, modular assembly, and industrial construction.
• Demonstrated ability to manage budgets, forecasts, labor productivity, and financial performance.
• Strong understanding of fabrication estimating and project controls.
• Experience managing multiple projects and competing production priorities.
• Strong leadership and organizational-development skills.
• Ability to communicate effectively with craft employees, supervisors, project teams, clients, and executive leadership.

Responsibilities

• Provide overall leadership and accountability for the Fabrication Business Unit.
• Own and manage the fabrication facility's annual P&L, revenue, gross margin, overhead, and profitability targets.
• Develop annual operating plans, budgets, forecasts, and business objectives.
• Monitor backlog, revenue projections, shop loading, labor requirements, and capacity utilization.
• Establish and track key performance indicators for safety, quality, productivity, schedule, cost, and profitability.
• Identify opportunities to improve margins, productivity, throughput, and overall financial performance.
• Participate in strategic planning for growth of the company's fabrication capabilities and market presence.
• Ensure projects are properly planned, staffed, sequenced, and executed to meet delivery dates.
• Maintain visibility of shop capacity and develop production forecasts.
• Establish production goals and monitor performance against planned hours and production quantities.
• Drive improvements in labor productivity, workflow, material handling, equipment utilization, and shop layout.
• Coordinate production priorities across multiple projects and clients.
• Ensure fabrication activities are integrated with engineering, procurement, construction, and project schedules.
• Review and approve all fabrication estimates prior to executive review.
• Ensure estimates reflect labor productivity, material requirements, equipment, subcontracting, indirect costs, schedule requirements, and risk.
• Establish and maintain fabrication estimating standards, historical productivity data, and estimating metrics.
• Participate in bid reviews and major proposal decisions.
• Review estimate-to-actual performance and incorporate lessons learned into future estimates.
• Support development of competitive fabrication pricing while maintaining required margins and risk controls.
• Monitor project budgets, earned hours, actual hours, productivity, cost-to-complete, and forecasted margins.
• Review fabrication project financial performance regularly with Project Management and Finance.
• Ensure accurate forecasting of revenue, cost, and gross margin.
• Identify unfavorable cost or schedule trends early and implement corrective action.
• Monitor fabrication backlog and resource loading to ensure appropriate staffing and capacity.
• Develop measurable productivity standards for major fabrication activities.

Skills

Leadership

Budgeting

Forecasting

Labor productivity

Fabrication estimating

Project controls

Pipe fabrication

Modular fabrication

ASME/Welding knowledge

Communication

Strategic planning

Cross-functional leadership

Job description

The Director of Fabrication will provide leadership across estimating, QA/QC, safety, production, project execution, scheduling, material management, facility operations, and workforce planning to ensure fabrication work is executed safely, efficiently, on schedule, within budget, and in accordance with company and client quality requirements. The Director will work closely with Construction, Engineering, Project Management, Project Controls, Supply Chain, Finance, and Executive Leadership to ensure the fabrication facility supports both internal projects and external fabrication opportunities.

Key Responsibilities

Business Unit Leadership & P&L

Provide overall leadership and accountability for the Fabrication Business Unit.

Own and manage the fabrication facility's annual P&L, revenue, gross margin, overhead, and profitability targets.

Develop annual operating plans, budgets, forecasts, and business objectives.

Monitor backlog, revenue projections, shop loading, labor requirements, and capacity utilization.

Establish and track key performance indicators for safety, quality, productivity, schedule, cost, and profitability.

Identify opportunities to improve margins, productivity, throughput, and overall financial performance.

Participate in strategic planning for growth of the company's fabrication capabilities and market presence.

Fabrication Operations & Production

Ensure projects are properly planned, staffed, sequenced, and executed to meet required delivery dates.

Maintain visibility of shop capacity and develop short- and long-term production forecasts.

Establish production goals and monitor actual performance against planned hours and production quantities.

Drive improvements in labor productivity, workflow, material handling, equipment utilization, and shop layout.

Coordinate production priorities across multiple projects and clients.

Ensure fabrication activities are properly integrated with engineering, procurement, construction, and project schedules.

Review and approve all fabrication estimates prior to executive review.

Ensure estimates accurately reflect labor productivity, material requirements, equipment, subcontracting, indirect costs, schedule requirements, and risk.

Establish and maintain fabrication estimating standards, historical productivity data, and estimating metrics.

Participate in bid reviews and major proposal decisions.

Review estimate-to-actual performance and incorporate lessons learned into future estimates.

Support development of competitive fabrication pricing while maintaining required margins and risk controls.

Monitor project budgets, earned hours, actual hours, productivity, cost-to-complete, and forecasted margins.

Review fabrication project financial performance regularly with Project Management and Finance.

Ensure accurate forecasting of revenue, cost, and gross margin.

Identify unfavorable cost or schedule trends early and implement corrective action.

Monitor fabrication backlog and resource loading to ensure appropriate staffing and capacity.

Develop measurable productivity standards for major fabrication activities.

Quality Assurance / Quality Control

Provide executive oversight of the fabrication QA/QC program.

Ensure compliance with applicable ASME, AWS, API, client specifications, project requirements, and company quality procedures.

Ensure appropriate welding procedures, welder qualifications, inspection requirements, NDE, documentation, and turnover packages are maintained.

Support continuous improvement of the company's Quality Management System.

Monitor weld rejection rates, NCRs, rework, repair rates, and other quality KPIs.

Ensure quality issues are identified, documented, corrected, and incorporated into lessons learned.

Maintain a strong culture where quality is built into the work rather than inspected in after completion.

Qualifications

Required

10+ years of progressive experience in industrial fabrication, construction, manufacturing, or EPC operations.

5+ years in a significant fabrication leadership role.

Demonstrated experience managing pipe fabrication and/or modular fabrication operations.

Strong understanding of welding, fitting, piping, structural fabrication, modular assembly, and industrial construction.

Demonstrated ability to manage budgets, forecasts, labor productivity, and financial performance.

Strong understanding of fabrication estimating and project controls.

Experience managing multiple projects and competing production priorities.

Strong leadership and organizational-development skills.

Ability to communicate effectively with craft employees, supervisors, project teams, clients, and executive leadership.

Preferred

Experience with both pipe fabrication and modular/skid fabrication.

Experience within an EPC or industrial construction organization.

Knowledge of ASME and AWS fabrication requirements.

Experience with ASME code fabrication and applicable quality programs.

Experience implementing Lean manufacturing, production tracking, or fabrication

Physical Requirements

While performing the duties of this job, the employee is constantly required to stand and walk for long periods of time; sit; bend; use hands to finger, handle, or feel objects, tools, or controls; reach with hands and arms; balance; stoop; talk or hear. The employee may occasionally lift up to 50 pounds. Specific vision abilities required by the job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

While performing the duties of this job, the employee is exposed to certain conditions that require the use of personal protective equipment such as Safety Glasses with Side Shields and gloves. Temperature of work area may be affected by outside temperatures. Industrial lighting provided. The noise level in the work environment is usually minimal but can be greater when using equipment.

Total Safety is the world's premier provider of integrated safety and compliance services and the products necessary to support them, including gas detection, respiratory protection, safety training, fire protection, compliance and inspection, comprehensive flare services, industrial hygiene, onsite emergency medical treatment/paramedics, communications systems, engineered systems design, and materials management.

Total Safety is proud to be an Equal Opportunity Employer and will not discriminate based on race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status or any other protected status.

If you require special assistance or accommodation while seeking employment with Total Safety, please contact Human Resources at [phone]. (For telecommunications device for the hearing impaired – TTY, please contact 711).

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.