Die Casting Process Optimization Technician

Orion Castings; United States; On-site; USD 65,000 - 90,000; Full time

Job summary

Orion Casting is seeking a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes for safe operation, quality, and productivity. You will collaborate with production, tooling, maintenance, quality, and engineering to establish standards and support continuous improvement initiatives.

The role involves troubleshooting, process validation, and training operators on best practices while ensuring adherence to customer specifications and IATF 16949

Qualifications

• 2+ years of experience in a manufacturing or industrial environment.
• Strong understanding of aluminum alloys and vacuum die casting (preferred).
• Familiarity with IATF 16949 quality requirements.
• Experience with real-time process monitoring systems.
• Knowledge of die lubrication systems and hydraulic systems.

Responsibilities

• Develop and maintain standardized die casting process parameters.
• Set up and optimize die casting machines for new and existing production.
• Monitor critical process variables including: melt temperature, die temperature, shot profiles, injection speeds, intensification pressure, fill time, cycle time, lubrication parameters.
• Analyze casting defects including: porosity, cold shuts, blisters, flash, soldering, misruns, shrinkage.
• Perform root cause analysis using process data.
• Establish and maintain documented process sheets and machine setup instructions.
• Work with quality personnel to improve first-pass yield and reduce scrap.
• Assist in die tryouts and new product launches.
• Recommend tooling, process, or equipment improvements.
• Validate process changes through production trials.
• Ensure compliance with customer specifications and quality standards.
• Train operators and setup technicians on approved process standards.

Skills

Analytical skills

Troubleshooting

Communication

Teamwork

Organization

Detail oriented

Tools

Robot automation

Job description

Orion Casting is seeking a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes for safe operation, quality, and productivity. You will collaborate with production, tooling, maintenance, quality, and engineering to establish standards and support continuous improvement initiatives.

The role involves troubleshooting, process validation, and training operators on best practices while ensuring adherence to customer specifications and IATF 16949