Die Cast Process Engineer: Drive Quality & Launch

Aegis Worldwide; Madison (WI); On-site; USD 70,000 - 90,000; Full time

Job summary

Aegis Worldwide is seeking a Process Engineer to provide engineering and production support for the die cast floor. The role focuses on developing and maintaining robust die cast processes to achieve low cost and high quality production while meeting customer quality levels.

The engineer will lead tooling design, simulation, process development and tooling selection, and will support launches with APQP documents.

Qualifications

• BS in mechanical engineering or similar with manufacturing experience.
• Familiarity with ABB die-cast machines preferred.
• English reading/writing and strong communication skills.

Responsibilities

• Manage die-cast processes including tooling design/support, simulation, process development, production support, training, documentation, and tooling selection.
• Lead or support production teams to improve uptime and reduce scrap.
• Support launch of new products following APQP launch procedures.
• Ensure changes maintain or improve product quality and consider dimensional/ downstream impacts.
• Consider downstream processes (trim, finishing, machining, painting) when making changes.
• Drive sampling and correction of replacement tooling; review dimensional issues and corrections.
• Standardize best practices across all plants.

Skills

Process engineering

Manufacturing experience

Quality improvement

Strong communication

Education

Bachelor of Science in Mechanical Engineering

ABB programming

Tools

ABB programming

Job description

Aegis Worldwide is seeking a Process Engineer to provide engineering and production support for the die cast floor. The role focuses on developing and maintaining robust die cast processes to achieve low cost and high quality production while meeting customer quality levels.

The engineer will lead tooling design, simulation, process development and tooling selection, and will support launches with APQP documents.