Die Cast Changeover Specialist – High-Pressure AL & Hydraulics (2nd Shift)

True North Consultants, Inc.; Cedarburg (WI); Vor Ort; USD 34.000 - 56.000; Vollzeit

Zusammenfassung

True North Consultants, Inc. is seeking a Die Cast Changeover Specialist for the 2nd shift in Cedarburg, WI. The role requires hands-on experience with high-pressure aluminum die casting changeovers, setting machine parameters, and tooling rigging.

US work authorization is required and a 45-minute commute is expected. Offering up to $41/hour plus performance bonuses, 401(k) match, and comprehensive health benefits, the position supports ISO-certified production with strong employee tenure and

Qualifikationen

• Require 2+ years at each prior employer.
• Hands-on setup/changeover in die casting or heavy manufacturing.
• Strong mechanical troubleshooting in hydraulics/pneumatics and reading complex setup sheets.
• Ability to safely operate overhead cranes, forklifts, and rigging equipment.
• Must reside within a 45-minute commute of Cedarburg, WI.

Aufgaben

• Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and related automation.
• Set and fine-tune critical process parameters (melt temps, pressures, speeds, cycle timing).
• Rig and install dies, tools, and cooling systems using lifting equipment.
• Troubleshoot setup, machine, or casting defects to minimize scrap and optimize cycles.
• Inspect hydraulic, pneumatic, water/cooling, and spray systems before production.
• Collaborate with Quality/Production for first-piece inspections and sign-off.
• Follow LOTO and crane safety protocols during all operations.

Kenntnisse

Die cast setup

Troubleshooting hydraulics

Mechanical aptitude

Reading setup sheets

Safety focus

Ausbildung

High school diploma or GED

Tools

Overhead crane operation

Forklift operation

Rigging & tooling

Jobbeschreibung

Die Cast Changeover Specialist – High-Pressure Aluminum & Hydraulics (2nd Shift)

Up to $41.00/hr ($85,280/yr) + 401(k) Match & Bonuses Cedarburg, WI Area 2nd Shift Direct-Hire

• Pay & Incentives: Baseline starting pay up to $41.00/hr ($85,280/yr baseline scaling directly with experience) + pay-for-performance bonus opportunities, 401(k) with company match, full health/dental/vision benefits, and attendance PTO bonus hours.
• Work Pattern/Schedule: Dedicated 2nd Shift schedule providing consistent evening routine stability in a high-volume production environment.
• Environment & Company Profile: Direct-hire seat with one of North America's largest independent die casting manufacturers; ISO-certified facility featuring exceptional employee stability (40% of staff over 10+ years tenure) and premier tier-one OEM partnerships.
• Core Functional Scope: Lead complete die changes, set machine process parameters (shot speeds, melt temps, intensification rates), rig tooling, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber aluminum die casting equipment.
• Strict Requirements & Authorization: Requires strict career stability (minimum 2+ years per employer), hands-on die cast setup or heavy machinery changeover experience, mechanical troubleshooting depth, US work authorization, and a commute within 45 minutes of Cedarburg, WI.

A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells.

Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths in an employee-centric workplace.

What You Will Be Doing (Daily Responsibilities)

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Setup & Tooling Experience: Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.
• Technical & Mechanical Aptitude: Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.
• Equipment Operations: Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Cold-Chamber Aluminum Expertise: Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC).
• Defect Troubleshooting: Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.
• Lean & Continuous Improvement: Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times.