Die Cast Changeover Specialist – High-Pressure AL & Hydraulics (2nd Shift)

Zaddy Solutions; Cedarburg (WI); Presencial; USD 47 000 - 66 000; Tempo integral

Vantagens oferecidas por esta oferta de emprego

401(k) match

Bonuses

Health benefits

Dental benefits

Vision benefits

PTO bonus

Resumo da oferta

Zaddy Solutions in Cedarburg, WI is seeking a Die Cast Changeover Specialist for the 2nd shift. You will lead complete die changes, set machine parameters, and troubleshoot high-pressure aluminum die casting equipment in a fast-paced, ISO-certified facility known for stability and strong OEM partnerships.

The role requires 2+ years of tenure, hands-on setup experience, and the ability to commute within 45 minutes of Cedarburg.

Qualificações

• Two+ years of tenure at each previous employer.
• Hands-on die cast setup or heavy machinery changeover experience.
• Strong mechanical troubleshooting in hydraulics/pneumatics.
• Experience operating overhead cranes, forklifts, rigging equipment.

Responsabilidades

• Execute Die Changes & Setups for high-pressure aluminum die casting machines and automation equipment.
• Set Process Parameters: melt temps, hydraulic pressures, shot speeds, cycle timing.
• Install Tooling & Auxiliaries: dies, trim tools, shot-end components, coolant lines.
• Troubleshoot Process & Quality: resolve setup, machine or casting defects to reduce scrap.
• Verify System Functionality: inspect hydraulic, pneumatic, water/cooling, spray/ladle systems.
• Coordinate with Quality and Production for first-piece inspection approvals.
• Enforce Safety Standards: follow LOTO, crane safety, and molten metal handling procedures.

Conhecimentos

Die cast setup experience

Mechanical troubleshooting

Hydraulics & pneumatics

Crane & forklift operation

Formação académica

High School Diploma or GED

Technical/vocational training

Ferramentas

Overhead cranes

Forklifts

Rigging equipment

Descrição da oferta de emprego

Die Cast Changeover Specialist – High-Pressure Aluminum & Hydraulics (2nd Shift)

Up to $41.00/hr ($85,280/yr) + 401(k) Match & Bonuses Cedarburg, WI Area 2nd Shift Direct-Hire

• Pay & Incentives: Baseline starting pay up to $41.00/hr ($85,280/yr baseline scaling directly with experience) + pay-for-performance bonus opportunities, 401(k) with company match, full health/dental/vision benefits, and attendance PTO bonus hours.
• Work Pattern/Schedule: Dedicated 2nd Shift schedule providing consistent evening routine stability in a high-volume production environment.
• Environment & Company Profile: Direct-hire seat with one of North America's largest independent die casting manufacturers; ISO-certified facility featuring exceptional employee stability (40% of staff over 10+ years tenure) and premier tier-one OEM partnerships.
• Core Functional Scope: Lead complete die changes, set machine process parameters (shot speeds, melt temps, intensification rates), rig tooling, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber aluminum die casting equipment.
• Strict Requirements & Authorization: Requires strict career stability (minimum 2+ years per employer), hands-on die cast setup or heavy machinery changeover experience, mechanical troubleshooting depth, US work authorization, and a commute within 45 minutes of Cedarburg, WI.

A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells.

Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths in an employee-centric workplace.

What You Will Be Doing (Daily Responsibilities)

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Setup & Tooling Experience: Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.
• Technical & Mechanical Aptitude: Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.
• Equipment Operations: Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Cold-Chamber Aluminum Expertise: Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC).
• Defect Troubleshooting: Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.
• Lean & Continuous Improvement: Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times.