Die Cast Changeover Specialist – High-Pressure AL & Hydraulics (2nd Shift)

KLA Industries, Inc.; Cedarburg (WI); Presencial; USD 34.000 - 56.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

401(k) Match

Bonuses

Health benefits

Dental benefits

Vision benefits

PTO bonus

Descripción de la vacante

KLA Industries, Inc. in Cedarburg, WI seeks a Die Cast Changeover Specialist for the 2nd shift. You will lead die changes, set machine parameters, and troubleshoot hydraulics, pneumatics, and automation on high‑pressure aluminum die casting equipment.

The role offers up to $41/hr, plus 401(k) matching, bonuses, comprehensive health benefits, and PTO, in a stable, ISO-certified facility with long-tenured staff and strong OEM partnerships.

Formación

• Minimum 2+ years of tenure at each prior employer.
• Hands-on die cast setup or heavy machinery changeover in a manufacturing setting.
• Strong mechanical, hydraulic, and pneumatic troubleshooting skills.
• Ability to safely operate cranes, forklifts, and rigging equipment.
• Residential within a 45-minute commute of Cedarburg, WI.
• US work authorization; no sponsorship.

Responsabilidades

• Execute die changes and setups for high-pressure aluminum machines and automation equipment.
• Set process parameters including melt temps, hydraulic pressure, shot speeds, and cycle timing.
• Rig, align, and install dies, trim tools, plunger systems, and cooling lines with cranes and forklifts.
• Diagnose startup and production defects to optimize cycles and reduce scrap.
• Inspect hydraulic, pneumatic, cooling, and spray systems prior to production start.
• Coordinate with Quality for first-piece inspections and setup sign-off.
• Enforce safety standards including LOTO and crane safety during all work.

Conocimientos

Die cast setup

Changeover experience

Mechanical troubleshooting

Hydraulics & pneumatics

Process sheets reading

Overhead crane operation

Forklift operation

Safety compliance

Educación

High School Diploma or GED

Technical/vocational training

Descripción del empleo

Die Cast Changeover Specialist – High-Pressure Aluminum & Hydraulics (2nd Shift)

Up to $41.00/hr ($85,280/yr) + 401(k) Match & Bonuses Cedarburg, WI Area 2nd Shift Direct-Hire

• Pay & Incentives: Baseline starting pay up to $41.00/hr ($85,280/yr baseline scaling directly with experience) + pay-for-performance bonus opportunities, 401(k) with company match, full health/dental/vision benefits, and attendance PTO bonus hours.
• Work Pattern/Schedule: Dedicated 2nd Shift schedule providing consistent evening routine stability in a high-volume production environment.
• Environment & Company Profile: Direct-hire seat with one of North America's largest independent die casting manufacturers; ISO-certified facility featuring exceptional employee stability (40% of staff over 10+ years tenure) and premier tier-one OEM partnerships.
• Core Functional Scope: Lead complete die changes, set machine process parameters (shot speeds, melt temps, intensification rates), rig tooling, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber aluminum die casting equipment.
• Strict Requirements & Authorization: Requires strict career stability (minimum 2+ years per employer), hands-on die cast setup or heavy machinery changeover experience, mechanical troubleshooting depth, US work authorization, and a commute within 45 minutes of Cedarburg, WI.

A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells.

Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths in an employee-centric workplace.

What You Will Be Doing (Daily Responsibilities)

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Setup & Tooling Experience: Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.
• Technical & Mechanical Aptitude: Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.
• Equipment Operations: Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Cold-Chamber Aluminum Expertise: Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC).
• Defect Troubleshooting: Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.
• Lean & Continuous Improvement: Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times.