Development Engineer

Maysteel; Northern (KY); On-site; USD 85,000 - 110,000; Full time

Job summary

Maysteel is seeking a Development Engineer for our on-site Allenton, WI facility. You will lead design and development from concept to production launch, collaborating with Project Engineers, Tech Center, and customers to create robust metal fabrication solutions.

You will apply Creo/SolidWorks to model parts, perform FEA/DOE analysis, develop flat patterns, and manage BOMs. Travel up to 15% is expected; relocation is not offered. Strong communication and cross-functional teamwork are essential.

Qualifications

• A.S. in Mechanical Design with 5–10 yrs experience or B.S. in Mechanical Engineering with 3–5 yrs in product development engineering.
• Aptitude in advanced failure analysis and problem solving: FEA, FMEA, DOE, DFMA.
• Excellent verbal and written communication skills.
• Proficient in Microsoft products and 3D modeling tools (Creo, SolidWorks).
• Sheet metal design and flat pattern experience; BOMs, routings, and MRP understanding.
• Willingness to travel up to ~15% domestically and internationally.

Responsibilities

• Lead design and development engineering on programs from concept to launch.
• Lead problem solving and failure analysis for assigned teams.
• Develop cost effective manufacturing and assembly processes concurrent with design.
• Ensure designs meet customer specifications and participate in design reviews.
• Coordinate with customers, vendors, and cross‑functional teams across cultures.
• Create and maintain 3D models, drawings, and BOMs for prototypes and pilots.
• Support CAD designers and update Engineering Release Notification process.
• Provide technical assistance to other departments as needed.

Skills

Communication skills

MS Office

3D modeling

Creo

SolidWorks

AutoCAD

Sheet metal design

BOM & MRP

Technical problem solving

Travel up to 15%

Education

AS Mechanical Design

BS Mechanical Engineering

Tools

Creo

SolidWorks

AutoCAD

MRP software

Job description

Are you looking for a career change? Make your career in metal at Maysteel!

We are excited to add a Development Engineer to our on-site team in Allenton, WI. This role is based full-time at our Allenton location, and relocation assistance is not available. Applicants must be authorized to work in the U.S. without sponsorship.

SUMMARY OF POSITION

Under the general guidance of the Development Engineering Manager, this position will develop and review sample/prototype and pilot designs prior to production launch. This individual works with Project and Program Engineers, Tech Center and Tool Room team members as well as Maysteel customers, to design and develop products and manufacturing processes to meet desired objectives. As project workload varies, the Development Engineer may be required to direct activities of outside engineering service providers that aid with 3D modeling or drawing creation.

ESSENTIAL FUNCTIONS

• Lead design and development engineering on assigned programs from concept to product launch.
• Lead problem solving and failure analysis activities for assigned program teams.
• Works with team members to develop capable, cost effective manufacturing and assembly processes concurrent to product design activities.
• Ensure robust designs are delivered to Program Engineering that meet customer specifications.
• Interact with Business Development Managers to meet the specifications and needs of the customer in the development of new products.
• Develop, lead, and actively participate in the Design Review process for new products.
• Assist in resolving multiple complex engineering problems simultaneously in a team environment.
• Continuously improve the processes, skills, team environment and tools necessary to achieve successful Sample/Prototype/Pilot delivery.
• Proactively compile, prepare and present data for timely project updates and technical presentations to staff and/or senior management.
• Develop and maintain engineering 3D models, BOM’s and drawings for Sample/Prototype/Pilot designs.
• Calculate and dimension both flat pattern and formed view detailed prototype andproduction drawings.
• Assist CAD Designers to analyze and implement customer revisions of current products. Maintain and update Engineering Release Notification process.
• Provide technical assistance to other departments as necessary.
• Perform additional projects, tasks, and/or assignments as necessary.

EDUCATION AND EXPERIENCE

• A.S Degree in Mechanical Design with 5 – 10 yrs experience or B.S. Degree in Mechanical Engineering and 3-5 years experience in Product Development Engineering with manufacturing environment exposure or equivalent combination of education and experience.
• Demonstrated aptitude in Advanced Failure Analysis and scientific problem solving, including FEA, FMEA, DOE and DFMA.
• Excellent verbal and written communication skills.
• Proficient knowledge level in Microsoft products.
• Experience in Creo and SolidWorks 3D modeling, AutoCAD 2D drawing experience.
• Demonstrated sheet metal design and flat pattern creation experience.
• Complete understanding of indented bills of materials, routings, and MRP.
• Ability and willingness to travel up to approximately 15% of the time, both domestically and internationally
• Ability to effectively work with customers and vendors from different culture/countries.

COMPETENCIES

• Action-Oriented – Enjoys working hard; is action oriented and full of energy for the things he/she sees as challenging; not fearful of acting with a minimum of planning; seizes more opportunities than others.
• Problem Solving – Uses rigorous logic and methods to solve difficult problems with effective solutions; probes all fruitful sources for answers; can see hidden problems; is excellent at honest analysis; looks beyond the obvious and doesn’t stop at the first answers.
• Technical Learning - Picks up on technical things quickly; can learn new skills and knowledge; is good at learning new industry, company, product, or technical knowledge – like Internet technology; does well in technical courses and seminars.
• Time Management – Uses his/her time effectively and efficiently; values time; concentrates his/her efforts on the more important priorities; gets more done in less time than others; can attend to a broader range of activities.
• Standing Alone – Will stand up and be counted; doesn’t shirk personal responsibility; can be counted on when times are tough; willing to be the only champion for an idea or position; is comfortable working alone on a tough assignment.
• Ethics & Values – Adheres to an appropriate (for the setting) and effective set of core values and beliefs during both good and bad times; acts in line with those values; rewards the right values and disapproves of others; practices what he/she preaches.

Maysteel is an Equal Employment Opportunity employer of all qualified individuals. We do not discriminate on the basis of race, color, religion, sex, national origin, age, disability, veteran status or any other basis protected by applicable federal, state or local laws. Maysteel also prohibits harassment of applicants or employees based on any of the protected characteristics. Maysteel participates in E-Verify to verify the employment status of all persons hired to work in the United States.