Design Release Engineer - Base Engine Components

Groupe SEGULA Technologies SA; Auburn Hills (MI); On-site; USD 70,000 - 90,000; Full time

Job summary

Groupe SEGULA Technologies SA is looking for a Design Release Engineer - Base Engine Components to join their engineering team at the Chrysler Technology Center in Auburn Hills, Michigan. The role involves designing, specifying, testing, and releasing propulsion systems for vehicles.

The ideal candidate will manage the lifecycle of components, drive cost reductions, and support manufacturing operations through thorough documentation and vendor collaboration.

Qualifications

• Proactive and detail-oriented mindset.
• Ability to collaborate effectively with suppliers.
• Experience in validation testing and documentation.

Responsibilities

• Create and modify detailed CAD designs for engine components.
• Manage documentation and risk for component designs.
• Conduct validation testing to ensure compliance with design requirements.

Skills

CAD Design using Siemens NX or CATIA

DFMEA documentation

Supplier Quality Management

Root Cause & Failure Analysis

Tools

Siemens NX

CATIA

GIMS Problem Management System

Job description

Travel: Occasional day trips to local Detroit-area facilities/suppliers; occasional travel to manufacturing facilities and suppliers in Mexico and Canada.

Position Overview

We are seeking a proactive and detail-oriented Design Release Engineer - Base Engine Components to join our engineering team at the Chrysler Technology Center. In this role, you will be responsible for the design, specification, testing, validation, and release of Propulsion Systems and base engine components for assigned vehicle families.

You will manage the lifecycle of internal combustion engine, electric motor, and power electronics accessory components—driving cost reductions, managing supplier validation, and resolving complex quality and warranty issues to support seamless assembly plant operations and vehicle launches.

Essential Functions

Component Design & Development

• CAD Design: Create and modify 2D and 3D designs using Siemens NX or CATIA for engine components, power electronics accessories, and electronic module support brackets.

• Standardization: Benchmark components across vehicle families to optimize performance, reduce weight, and maximize cost efficiency.

• Documentation & Risk Management: Create, maintain, and update DFMEA documents and collaborate with suppliers to coordinate PFMEAs.

Testing, Validation & Quality Analysis

• Validation Testing: Author, request, and execute Design Verification Plan & Reports (DVP&R) to ensure compliance with strict design and durability requirements.

• Supplier Quality Management: Review supplier-driven changes (tooling, production relocation, Tier 2 changes), authorize required testing, and manage "Forever Requirements."

• Root Cause & Failure Analysis: Analyze functional and durability failures in the field and assembly plants using internal problem management systems (GIMS). Implement permanent corrective actions to reduce warranty expense per unit sold ($/1000 and C/1000 metrics).

Plant Support & Launch Operations

• Change Management: Author and process Engineering Change Notices (CNs), Temporary Substitution requests, and Tool Kick-Off (TKO) requests.

• Plant Evaluation: Manage Production Evaluation Requests (PER) and issue Interim Approval Authorizations (IAA) for temporary part validations.

• Launch Support: Provide hands-on assistance during Pilot and Pre-series events at the assembly plants, verifying manufacturing processes before mass production release.

Cross-Functional & Service Lifecycle Support

• Supplier Sourcing: Collaborate with purchasing teams to develop parts with suppliers according to the formal "Source Package" process.

• Service & Aftermarket Support: Partner with the Service Team to develop Technical Service Bulletins (TSBs), Tech Master videos, GPOP, Star Online Publications, and updated service procedures.