Design Lead - Manufacturing Process

HCL Technologies Limited; United States; On-site; USD 95,000 - 130,000; Full time

Job summary

HCL Technologies Limited in the United States seeks a Design Lead for Manufacturing Process with expertise in additive manufacturing and 3D printing. You will evaluate customer parts and redesign them using Design for Additive Manufacturing (DfAM) principles, optimizing builds and part consolidation.

Ideal candidates have 3+ years hands-on AM experience, a Diploma or Bachelor’s in Mechanical Engineering or Manufacturing Technology, and strong CAD skills.

Qualifications

• Education typically includes a Diploma or Bachelor's in Mechanical Engineering or Manufacturing Technology.
• 3+ years of hands-on experience with industrial 3D printing equipment.
• Strong CAD skills and knowledge of AM technologies (FDM, SLA, SLS, DMLS).

Responsibilities

• Design & optimization (DfAM) of parts using lattice structures and topology optimization.
• Process & build setup: prepare models in slicing software and set machine parameters.
• Operations & maintenance: operate printers and perform calibrations.
• Post-processing & finishing: remove supports, heat treat, sandblast, polish, and integrate CNC.
• Quality assurance & testing with QC/CMM teams to verify dimensions and material integrity.

Skills

CAD proficiency

Cross-functional communication

Attention to detail

Documentation skills

Problem-solving

Education

Diploma or degree in Mechanical Engineering / Manufacturing Technology

Certification in related AM field

Tools

Slicing software

Industrial 3D printers

CNC machining integration

Job description

Career Opportunities: Design Lead - Manufacturing Process (186701)

Requisition ID186701-Posted10/28/2026

An Additive Manufacturing (AM) or 3D Printing professional oversees the layer-by-layer fabrication of physical objects using digital CAD models. Depending on the specific role (such as a technician, design engineer, or production specialist), responsibilities span design preparation, printer setup, material handling, and post-processing.

Key Responsibilities

Key Responsibilities

• Design & Optimization (DfAM): Evaluate customer parts and redesign them using Design for Additive Manufacturing (DfAM) principles (e.g., lattice structures, topology optimization, part consolidation).
• Process & Build Setup: Prepare 3D models in slicing software, set machine parameters (temperature, laser power, speed), and manage print build queues.
• Operations & Maintenance: Operate industrial 3D printers, supervise machine calibrations, and handle routine maintenance or troubleshooting.
• Post-Processing & Finishing: Coordinate and execute post-printing steps, including support removal, heat treatment, sandblasting, polishing, and CNC machining integration.
• Quality Assurance & Testing: Work with QC/CMM inspection teams to verify dimensional accuracy, material integrity, and compliance with industrial standards.

Skill Requirements

• Proficiency in CAD software and 3D file formats (STL, STEP, etc.).
• Knowledge of AM technologies (FDM, SLA, SLS, DMLS) and material properties (plastics, resins, metals).
• Familiarity with post-processing and basic mechanical assembly.
• Education & Experience:
  • Typically requires a Diploma, Bachelor's degree, or certification in Mechanical Engineering, Manufacturing Technology, or a related field.
  • Ranging from entry-level/internships to 3+ years of hands-on experience with industrial 3D printing equipment.
• Soft Skills: Problem-solving attention to detail, documentation skills, and cross-functional communication with design and production teams

Other Requirements

1. Optional But Valuable Certifications: Certified Manufacturing Engineer (Cmfge), Design For Six Sigma (Dfss) Certification.