Design Engineer

Kohler (Rehlko); Sheboygan (WI); Hybrid; USD 76,000 - 96,000; Full time

Benefits offered by this job

Competitive compensation

Work-life flexibility

Recognition and rewards

Career development

Inclusive workplace

Job summary

Rehlko, based in Sheboygan, WI, seeks a Design Engineer to lead mechanical design and development of engineered-to-order generator systems. You will own design for customer-specific solutions, ensuring high-quality, cost-effective products that meet performance and manufacturability requirements.

In a project-driven, global environment, you will translate customer needs into practical designs, supporting the full lifecycle from concept through production, with a hybrid work setup (3 days onsite).

Qualifications

• BSME with at least 1 year of relevant experience.
• At least 1 year Creo 3D CAD modeling experience.
• Experience designing industrial or engineered-to-order products.

Responsibilities

• Lead mechanical design and CAD development of custom generator sets and enclosures.
• Manage engineering projects from requirements through design release and production support.
• Develop detailed parametric models and drawings using Creo.
• Provide technical guidance to CAD designers and cross-functional teams.
• Ensure designs meet performance, quality, and manufacturability standards.

Skills

Project management

CAD design

Analytical thinking

Cross-functional collaboration

Education

Bachelor's degree in Mechanical Engineering

Tools

Creo

3D CAD modeling

Job description

Why Work at Rehlko

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

What We Offer

• Competitive compensation and benefits
• Work-life flexibility
• Recognition and rewards
• Development and career opportunities
• A safe and inclusive workplace

Why You Will Love this Job

The Design Engineer is responsible for leading the mechanical design and development of custom, engineered-to-order generator systems. This role serves as the technical lead and design owner for customer-specific solutions, ensuring delivery of high-quality, cost-effective products that meet performance, manufacturability, and customer requirements.

Working in a project-driven environment, the Design Engineer collaborates with cross-functional and global teams to translate customer needs into practical, manufacturable designs, supporting the full product lifecycle from concept through production.

Key Responsibilities

• Support the mechanical design and CAD development of custom generator sets, enclosures, and related system components
• Manage engineering projects from initial requirements through design release and production support
• Develop and maintain detailed parametric models, assemblies, and engineering drawings using Creo
• Provide technical leadership and guidance to CAD designers and support global engineering resources
• Collaborate cross-functionally with Sales, Application Engineering, Electrical Engineering, Manufacturing, and Purchasing to ensure alignment and successful project execution
• Translate customer requirements into engineered solutions that meet technical, cost, and delivery objectives
• Ensure designs meet standards for performance, quality, and manufacturability
• Evaluate materials, components, and design approaches to optimize product performance and cost
• Identify technical risks and implement effective, data-driven solutions
• Support continuous improvement initiatives related to engineering processes and custom product development
• Participate in technical discussions with customers and global engineering teams as needed

Work Environment

Work Mode: Hybrid (3 days onsite)

Location: Sheboygan, WI

Travel: Limited, as required

Minimum Qualifications

• Bachelor's degree in Mechanical Engineering (BSME) with a minimum of 1 year of relevant experience
• Minimum of 1 years of experience using Creo for 3D CAD modeling and design
• Minimum of 1 years of experience designing industrial or engineered-to-order products

Preferred Qualifications

• Experience in generator systems, power systems, or industrial equipment design
• Familiarity with design for manufacturability (DFM) and fabrication processes
• Experience working in a cross-functional, global engineering environment

Core Competencies

• Project management skills with the ability to manage multiple priorities in a fast-paced environment
• CAD modeling and technical design capabilities
• Effective communication and collaboration skills across cross-functional and global teams
• Analytical problem-solving skills with a focus on practical, implementable solutions
• Ability to take ownership and drive projects to completion with minimal supervision

The Salary range for this position is $76,050.00-$96,050.00.The specific